nm serraggio bulloneria.

[cors]

ciao gente! siccome stò facendo un pò di lavoretti al fat bob, volevo sapere se esiste una tabella con i serraggi per i bulloni.
io atò lavorando su testa, cover primaria, cover punterie, e bullonerie varie.
guardando dei tutorial ho visto che usano le dinamometriche praticamente per tutto.
le grandi torsioni tipo ruote ecc. ho il meccanico vicino casa che me la presta senza problemi, ma per la manutenzione, e i tagliandi a casa ne volevo prendere una tutta mia che range di lavoro mi serve? marche consigliate? e sopratutto, qualcuno ha le misure in nm dei serraggi?
grazie ragazzi!

cors.

[rever]

per vedere le varie coppie di serraggio ti basta avere il manuale d'officina....

[marce75]

Stai cambiando le camme? Il manuale di officina è essenziale se ti vuoi cimentare in questi lavori. Ti consiglierei di non inziare nemmeno se prima non ce l'hai sotto mano e non gli hai dato una prima lettura.

[serjeep]

FASTENER TORQUE VALUE NOTES
2.39 INNER FAIRING: FLHX, FLHT/C/U, Installation
2 inch diameter gauge nuts 10-20 in-lbs 1.1-2.3 Nm
7.29 GAUGES AND INSTRUMENTS: FLHX,
FLHT/C/U, FLTR, 2 Inch Diameter Gauges: Fuel
Level, Ambient Air Temperature, Voltmeter, Oil
Pressure
2 inch diameter gauge nuts 10-20 in-lbs 1.1-2.3 Nm
ABS ECU-to-HCU fastener 35-45 in-lbs 4.0-5.1 Nm C.1 ABS MODULE, Installation
ABS module fastener 39-60 in-lbs 4.4-6.8 Nm C.1 ABS MODULE, Installation
Adjuster screw jam nut 72-120 in-lbs 8.1-13.6 Nm 1.11 CLUTCH, Adjustment
Air baffle hex screws (FLTR) 120-144 in-lbs 13.6-16.3 Nm 2.20 AIR BAFFLE: FLTR, Air Baffle (FLTR)
Air baffle hex screws (FLTR) 120-144 in-lbs 13.6-16.3 Nm 2.20 AIR BAFFLE: FLTR, Air Baffle (FLTR)
Air baffle screws (FLTR) 120-144 in-lbs 13.6-16.3 Nm 2.21 STEERING HEAD BEARINGS, Installation
Air cleaner cover bracket screw 40-60 in-lbs 4.5-6.8 Nm 1.3 MAINTENANCE SCHEDULE, General
1.9 AIR CLEANER AND EXHAUST
SYSTEM, Installation/metric
Air cleaner cover bracket screws 40-60 in-lbs 4.5-6.8 Nm
Air cleaner cover screw 36-60 in-lbs 4.1-6.8 Nm 1.3 MAINTENANCE SCHEDULE, General
1.9 AIR CLEANER AND EXHAUST
SYSTEM, Installation/Use Loctite Medium Strength
Threadlocker 243 (Blue)
Air cleaner cover screw 36-60 in-lbs 4.1-6.8 Nm
Air deflector bolts 25-35 in-lbs 2.8-4.0 Nm 2.40 AIR DEFLECTORS, Mid-Frame Air Deflectors
Air deflector screws 25-30 in-lbs 2.8-3.4 Nm 2.40 AIR DEFLECTORS, Air Deflectors (FLHTCU)
2.22 REAR AIR SUSPENSION, Check for Air
Leaks
Air valve mount hex nut 40-50 in-lbs 4.5-5.6 Nm
2.39 INNER FAIRING: FLHX, FLHT/C/U, Installation
Auxiliary lamp bracket to fork bracket 15-20 ft-lbs 20-27 Nm
screws
7.13 AUXILIARY LAMPS AND BRACKETS, Auxiliary
Lamp Bracket
Auxiliary lamp bracket to fork bracket 15-20 ft-lbs 20-27 Nm
screws (FLHT/C/U)
7.13 AUXILIARY LAMPS AND BRACKETS, Auxiliary
Lamp Bracket
Auxiliary lamp bracket to fork bracket 72-108 in-lbs 8.1-12.2 Nm
stud acorn nuts (FLHR/C)
1.23 HEADLAMP ALIGNMENT, Auxiliary Lamp
Alignment
Auxiliary lamp flange nut 15-18 ft-lbs 20.3-24.4 Nm
C.3 ABS BRAKE LINES, ABS Module to Front
Brake Calipers
Banjo bleeder bolts to calipers 17-19 ft-lbs 23.1-25.8 Nm
Banjo bleeder bolt to caliper 17-19 ft-lbs 23.1-25.8 Nm 2.15 FRONT BRAKE CALIPER, Installation
2.14 FRONT BRAKE MASTER CYLINDER, Front
Brake Line - Non-ABS Equipped
Banjo bleeder bolt to front brake caliper 17-19 ft-lbs 23.1-25.8 Nm
Banjo bolt to ABS module 12.5-14.5 ft-lbs 16.9-19.7 Nm C.1 ABS MODULE, Installation
C.3 ABS BRAKE LINES, Front Master Cylinder to
ABS Module
Banjo bolt to ABS module 12.5-14.5 ft-lbs 16.9-19.7 Nm
C.3 ABS BRAKE LINES, ABS Module to Front
Brake Calipers
Banjo bolt to ABS module 12.5-14.5 ft-lbs 16.9-19.7 Nm
C.3 ABS BRAKE LINES, Rear Master Cylinder to
ABS Module
Banjo bolt to ABS module 12.5-14.5 ft-lbs 16.9-19.7 Nm
C.3 ABS BRAKE LINES, ABS Module to Rear
Brake Caliper
Banjo bolt to ABS module 12.5-14.5 ft-lbs 16.9-19.7 Nm
2.16 REAR BRAKE MASTER CYLINDER, Rear
Brake Line: Non-ABS Equipped
Banjo bolt to caliper 17-19 ft-lbs 23.1-25.8 Nm
Banjo bolt to caliper 17-19 ft-lbs 23.1-25.8 Nm 2.17 REAR BRAKE CALIPER, Installation
C.3 ABS BRAKE LINES, Front Master Cylinder to
ABS Module
Banjo bolt to front master cylinder 12.5-14.5 ft-lbs 16.9-19.7 Nm
VII
TORQUE VALUES
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
2.14 FRONT BRAKE MASTER CYLINDER,
Assembly and Installation
Banjo bolt to master cylinder 13-15 ft-lbs 17.6-20.3 Nm
2.16 REAR BRAKE MASTER CYLINDER,
Assembly and Installation
Banjo bolt to master cylinder 13-15 ft-lbs 17.6-20.3 Nm
2.16 REAR BRAKE MASTER CYLINDER, Rear
Brake Line: Non-ABS Equipped
Banjo bolt to master cylinder 12.5-14.5 ft-lbs 16.9-19.7 Nm
C.3 ABS BRAKE LINES, Rear Master Cylinder to
ABS Module
Banjo bolt to master cylinder 12.5-14.5 ft-lbs 17.0-19.7 Nm
2.14 FRONT BRAKE MASTER CYLINDER, Front
Brake Line - Non-ABS Equipped
Banjo bolt to master cylinder reservoir 12.5-14.5 ft-lbs 17.0-19.7 Nm
C.3 ABS BRAKE LINES, ABS Module to Rear
Brake Caliper
Banjo bolt to rear caliper 17-19 ft-lbs 23.1-25.8 Nm
Battery terminal bolt 60-70 in-lbs 6.8-7.9 Nm 1.3 MAINTENANCE SCHEDULE, General
Battery terminal bolt 60-70 in-lbs 6.8-7.9 Nm 1.17 BATTERY MAINTENANCE, Battery
Battery terminal bolt 60-70 in-lbs 6.8-7.9 Nm 1.17 BATTERY MAINTENANCE, Battery
Battery terminal bolt 60-70 in-lbs 6.8-7.9 Nm 7.9 STARTER, Installation
Battery terminal bolt 60-70 in-lbs 6.8-7.9 Nm 7.22 ALTERNATOR, Installation
Battery tray screws 72-96 in-lbs 8.1-10.8 Nm 2.51 REAR FRAME, Rear Frame
Battery tray screws 72-96 in-lbs 8.1-10.9 Nm 7.7 ELECTRICAL CADDIES, Battery Tray
1.15 BRAKE PADS AND DISCS, Brake Pad
Replacement/metric
Brake caliper (front) mounting screws 28-38 ft-lbs 37.9-51.5 Nm
Brake caliper (front) mounting screws 28-38 ft-lbs 37.9-51.5 Nm 2.15 FRONT BRAKE CALIPER, Installation/metric
Brake caliper (rear) socket head screws 43-48 ft-lbs 58.3-65.1 Nm 2.5 REAR WHEEL, Installation/metric
1.15 BRAKE PADS AND DISCS, Brake Pad
Replacement/metric
Brake caliper (rear) to caliper bracket 43-48 ft-lbs 58.3-65.1 Nm
screws
Brake caliper (rear) to caliper bracket 43-48 ft-lbs 58.3-65.1 Nm 2.17 REAR BRAKE CALIPER, Installation/metric
screws
Brake caliper bleeder valve 80-100 in-lbs 9.0-11.3 Nm 1.16 BLEEDING BRAKES, Procedure
Brake caliper pad pin 75-102 in-lbs 8.5.-11.5 Nm 1.3 MAINTENANCE SCHEDULE, General
1.15 BRAKE PADS AND DISCS, Brake Pad
Replacement/Always use new pin
Brake caliper pad pin 75-102 in-lbs 8.5-11.5 Nm
1.15 BRAKE PADS AND DISCS, Brake Pad
Replacement/Always use new pin
Brake caliper pad pin 75-102 in-lbs 8.5-11.5 Nm
2.4 FRONT WHEEL, Installation/Always use new
screws
Brake disc (front) screws 16-24 ft-lbs 22-33 Nm
2.5 REAR WHEEL, Installation/Always use new
screws
Brake disc (rear) screws 30-45 ft-lbs 41-61 Nm
2.16 REAR BRAKE MASTER CYLINDER, Rear
Brake Line: Non-ABS Equipped
Brake light switch bracket fastener 80-100 in-lbs 9.0-11.3 Nm
C.3 ABS BRAKE LINES, Rear Master Cylinder to
ABS Module
Brake light switch bracket fastener 80-100 in-lbs 9.0-11.3 Nm
C.3 ABS BRAKE LINES, Front Master Cylinder to
ABS Module
Brake line bracket flange screw 20-30 in-lbs 2.3-3.4 Nm
C.3 ABS BRAKE LINES, ABS Module to Front
Brake Calipers
Brake line bracket flange screw 20-30 in-lbs 2.3-3.4 Nm
Brake line bracket to lower fork bracket 120-180 in-lbs 13.6-20.3 Nm 2.21 STEERING HEAD BEARINGS, Installation
screw
VIII TORQUE VALUES
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
2.16 REAR BRAKE MASTER CYLINDER,
Assembly and Installation
Brake pedal shaft locknut 15-20 ft-lbs 20-27 Nm
2.16 REAR BRAKE MASTER CYLINDER, Rear
Brake Line: Non-ABS Equipped
Brake pedal shaft locknut 15-20 ft-lbs 20-27 Nm
C.3 ABS BRAKE LINES, Rear Master Cylinder to
ABS Module
Brake pedal shaft locknut 15-20 ft-lbs 20-27 Nm
3.17 TOP END OVERHAUL: ASSEMBLY, Breather
Assembly
Breather assembly bolts 90-120 in-lbs 10.2-13.6 Nm
Breather bolts 22-24 ft-lbs 29.8-32.5 Nm 4.4 AIR CLEANER ASSEMBLY, Installation/metric
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Support Plate and Cover
Cam chain tensioner fasteners 100-120 in-lbs 11.3-13.6 Nm
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Support Plate and Cover
Cam cover screws 125-155 in-lbs 14.1-17.5 Nm
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Support Plate and Cover
Cam support plate screws 90-120 in-lbs 10.2-13.6 Nm
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Support Plate and Cover
Cam support plate screws 90-120 in-lbs 10.2-13.6 Nm
7.33 ADVANCED AUDIO SYSTEM, Radio (Storage
Box)
CB module to radio screw 35-45 in-lbs 4.0-5.1 Nm
CB module to radio screw 35-45 in-lbs 4.0-5.1 Nm 7.33 ADVANCED AUDIO SYSTEM, CB Module
Chain tensioner fasteners 15-19 ft-lbs 20.3-25.8 Nm 5.4 DRIVE COMPONENTS, Installation
4.22 EVAPORATIVE EMISSIONS CONTROL (CA
MODELS), Charcoal Canister/metric
Charcoal canister screws 10-15 in-lbs 1.1-1.7 Nm
7.21 CRANKSHAFT POSITION SENSOR
(CKP), Installation
CKP sensor mount screw 90-120 in-lbs 10.2-13.6 Nm
Clutch adjuster screw locknut 72-120 in-lbs 8.1-13.6 Nm 1.3 MAINTENANCE SCHEDULE, General
Clutch cable fitting 90-120 in-lbs 10.2-13.6 Nm 2.25 CLUTCH CABLE, Installation
6.5 CLUTCH RELEASE COVER, Assembly and
Installation
Clutch cable fitting 90-120 in-lbs 10.2-13.6 Nm
Clutch diaphragm spring retainer bolts 90-110 in-lbs 10.2-12.4 Nm 5.6 CLUTCH, Clutch Pack Only
Clutch hub mainshaft nut 70-80 ft-lbs 94.9-108.5 Nm 5.4 DRIVE COMPONENTS, Installation
Clutch inspection cover screws 84-108 in-lbs 9.5-12.2 Nm 1.3 MAINTENANCE SCHEDULE, General
Clutch inspection cover screws 84-108 in-lbs 9.5-12.2 Nm 1.7 PRIMARY CHAIN, Chaincase Lubricant
Clutch inspection cover screws 84-108 in-lbs 9.5-12.2 Nm 1.11 CLUTCH, Adjustment
2.39 INNER FAIRING: FLHX, FLHT/C/U, Installation
Clutch lever bracket handlebar clamp 72-108 in-lbs 8-12 Nm
screws
6.5 CLUTCH RELEASE COVER, Assembly and
Installation
Clutch release cover screws 84-108 in-lbs 9.5-12.2 Nm
5.4 DRIVE COMPONENTS, Installation/Initial
torque then back off one turn.
Compensating sprocket bolt 100 ft-lbs 135.7 Nm
5.4 DRIVE COMPONENTS, Installation/Final
torque
Compensating sprocket bolt 140 ft-lbs 190.0 Nm
Console rear bracket screws 20-30 in-lbs 2.7-3.4 Nm 4.5 FUEL TANK, Installation
Console-to-tank screw 36-60 in-lbs 4.1-6.8 Nm 4.5 FUEL TANK, Installation
4.5 FUEL TANK, Evaporative Emissions Tube:
Non-CA Models/metric
Console-to-tank screw 36-60 in-lbs 4.1-6.8 Nm
Console-to-tank screw 36-60 in-lbs 4.1-6.8 Nm 4.6 FUEL TANK TOP PLATE, Installation/metric
TORQUE VALUES IX
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
4.22 EVAPORATIVE EMISSIONS CONTROL (CA
MODELS), Fuel Vapor Vent Tube/metric
Console-to-tank screw 36-60 in-lbs 4.1-6.8 Nm
7.31 GAUGES AND INSTRUMENTS:
FLHR/C, Speedometer
Console-to-tank screw 36-60 in-lbs 4.1-6.8 Nm
7.32 INDICATOR LAMPS: FLHR/C, Indicator
Lamps
Console-to-tank screw 36-60 in-lbs 4.1-6.8 Nm
Cover bracket screws 40-60 in-lbs 4.5-6.8 Nm 4.4 AIR CLEANER ASSEMBLY, Installation/metric
4.4 AIR CLEANER ASSEMBLY, Installation/Use
Loctite Medium Strength Threadlocker 243 (Blue)
Cover screw 36-60 in-lbs 4.1-6.8 Nm
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Crankcase
Crankcase bolts, final 15-19 ft-lbs 20.3-25.8 Nm
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Crankcase
Crankcase bolts, initial 10 ft-lbs 13.6 Nm
Crankcase pipe plugs 120-144 in-lbs 13.6-16.3 Nm 3.28 CRANKCASE, Pipe Plug and Oil Fittings
3.15 INSTALLING ENGINE IN CHASSIS, Procedure
Crankcase to front engine mounting 36-40 ft-lbs 48.8-54.2 Nm
bracket nuts
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Support Plate and Cover
Crank sprocket bolt, final torque 24 ft-lbs 32.5 Nm
Crossover pipe hanger bracket 84-132 in-lbs 9.5-14.9 Nm 3.30 OIL PAN, Installation
Crossover pipe hanger bracket 84-132 in-lbs 9.5-14.9 Nm 4.19 EXHAUST SYSTEM, System Installation
Crossover support clamp-to-transmission 14-18 ft-lbs 19.0-24.4 Nm 4.19 EXHAUST SYSTEM, System Installation
bracket fastener
3.17 TOP END OVERHAUL: ASSEMBLY, Cylinder
Head/See special method to tighten
Cylinder head bolts, final 15-17 ft-lbs 20.3-23.0 Nm
Cylinder head bolts, final 15-17 ft-lbs 20.3-23.1 Nm 3.24 CYLINDER, Inspection
3.17 TOP END OVERHAUL: ASSEMBLY, Cylinder
Head/See special method to tighten
Cylinder head bolts, initial 120-144 in-lbs 13.5-16.2 Nm
Cylinder head bolts, initial 120-144 in-lbs 13.6-16.3 Nm 3.24 CYLINDER, Inspection
Cylinder head flange adapter screws 96-144 in-lbs 10.9-16.3 Nm 4.13 INDUCTION MODULE, Installation/metric
Cylinder head flange adapter screws 96-144 in-lbs 10.9-16.3 Nm 4.13 INDUCTION MODULE, Installation/metric
Cylinder stud 10-20 ft-lbs 3.6-27.1 Nm 3.28 CRANKCASE, Cylinder Studs
Diaphragm spring retainer bolts 90-110 in-lbs 10.2-12.4 Nm 5.6 CLUTCH, Clutch Pack and Bearing
4.22 EVAPORATIVE EMISSIONS CONTROL (CA
MODELS), Charcoal Canister/metric
Electrical caddy (left) screws 72-96 in-lbs 8.1-10.9 Nm
2.36 LOWER FAIRING AND ENGINE
GUARD, Engine Guard
Engine guard T40 TORX screws 15-20 ft-lbs 20.3-27.1 Nm
Engine mount bracket fasteners 36-40 ft-lbs 48.8-54.2 Nm 2.54 FRONT ENGINE MOUNT, Installation
Engine mount end cap fasteners 42-48 ft-lbs 56.9-65.0 Nm 2.54 FRONT ENGINE MOUNT, Installation
Engine oil drain plug 14-21 ft-lbs 19.0-28.5 Nm 1.3 MAINTENANCE SCHEDULE, General
1.6 ENGINE OIL AND FILTER, Changing Oil and
Oil Filter
Engine oil drain plug 14-21 ft-lbs 19.0-28.5 Nm
3.30 OIL PAN, Installation/Clean plug before
installation
Engine oil drain plug 14-21 ft-lbs 19.0-28.5 Nm
Engine to front engine mounting bracket 36-40 ft-lbs 49-54 Nm 1.24 ENGINE MOUNTS, Inspection
4.12 ENGINE TEMPERATURE SENSOR
(ET), Installation
ET sensor 120-180 in-lbs 13.6-20.3 Nm
X TORQUE VALUES
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
4.19 EXHAUST SYSTEM, System Installation/
Always use a new clamp
Exhaust crossover pipe clamp 25-30 ft-lbs 33.9-40.7 Nm
Exhaust flange adapter nuts 100-120 in-lbs 11.3-13.6 Nm 4.19 EXHAUST SYSTEM, System Installation
Exhaust flange adapter nuts 100-120 in-lbs 11.3-13.6 Nm 4.19 EXHAUST SYSTEM, System Installation
Exhaust flange adapter nuts 100-120 in-lbs 11.3-13.6 Nm 4.19 EXHAUST SYSTEM, System Installation
Exhaust flange adapter nuts 100-120 in-lbs 11.3-13.6 Nm 4.19 EXHAUST SYSTEM, System Installation
Exhaust heat shield worm drive clamp 20-40 in-lbs 2.3-4.5 Nm 4.19 EXHAUST SYSTEM, System Installation
screw
Exhaust side bracket carriage bolt 20-25 ft-lbs 27.1-33.9 Nm 4.19 EXHAUST SYSTEM, System Installation
4.20 ACTIVE EXHAUST (HDI), Exhaust Valve
Actuator
Exhaust valve actuator fasteners 32-40 in-lbs 3.6-4.5 Nm
Fairing bracket/steering head thru bolt 20-30 ft-lbs 27.1-40.7 Nm 2.44 INNER FAIRING: FLTR, Installation
locknuts (FLTR)
Fairing cap screws 25-30 in-lbs 2.8-3.4 Nm 2.38 FAIRING CAP: FLHX, FLHT/C/U, Fairing Cap
7.19 FAIRING CAP SWITCHES:
FLHTC/U, Installation
Fairing cap screws 25-30 in-lbs 2.8-3.4 Nm
2.39 INNER FAIRING: FLHX, FLHT/C/U, Installation
Fairing speaker lower screw (FLHX, 22-28 in-lbs 2.5-3.2 Nm
FLHTC/U)
7.33 ADVANCED AUDIO SYSTEM, Front Fairing
Speakers
Fairing speaker lower screw (FLHX, 22-28 in-lbs 2.5-3.2 Nm
FLHTC/U)
2.39 INNER FAIRING: FLHX, FLHT/C/U, Installation
Fairing speaker upper screws (FLHX, 35-50 in-lbs 4.0-5.7 Nm
FLHTC/U)
7.33 ADVANCED AUDIO SYSTEM, Front Fairing
Speakers
Fairing speaker upper screws (FLHX, 35-50 in-lbs 4.0-5.7 Nm
FLHTC/U)
Fork bracket pinch bolt 53-57 ft-lbs 71.9-77.3 Nm 1.21 STEERING HEAD BEARINGS, Adjustment
Fork bracket pinch bolt 53-57 ft-lbs 71.9-77.3 Nm 2.19 FRONT FORK, Installation
Fork cap bolt 60-70 ft-lbs 81.4-94.9 Nm 2.19 FRONT FORK, Installation
Fork damper tube screw (6mm) 132-216 in-lbs 14.9-24.4 Nm 2.19 FRONT FORK, Assembly
7.18 IGNITION/LIGHT KEY SWITCH AND FORK
LOCK, FLHR/C
Fork lock screws (FLHR/C) 36-60 in-lbs 4.1-6.8 Nm
Fork oil drain plug 72-96 in-lbs 8-11 Nm 2.19 FRONT FORK, Changing Fork Oil
1.21 STEERING HEAD BEARINGS, Adjustment/
Anti-seize
Fork stem nut 70-80 ft-lbs 94.9-108.4 Nm
1.21 STEERING HEAD BEARINGS, Adjustment/
Anti-seize
Fork stem nut 70-80 ft-lbs 94.9-108.4 Nm
Fork stem nut 70-80 ft-lbs 95-109 Nm 2.21 STEERING HEAD BEARINGS, Installation
Fork tube plug 60-70 ft-lbs 81.4-94.9 Nm 2.19 FRONT FORK, Changing Fork Oil
Frame cover fastener, rear 15-20 ft lbs 20.3-27.1 Nm 2.31 TOUR-PAK, Luggage Rack/Tour-Pak Support
Frame cover fastener, rear 15-20 ft-lbs 20-27 Nm 2.49 REAR FENDER, Installation
Front axle holder nuts 132-180 in-lbs 14.9-20.3 Nm 2.4 FRONT WHEEL, Installation/metric
Front axle nut 60-65 ft-lbs 81.4-88.1 Nm 2.4 FRONT WHEEL, Installation/metric
C.2 WHEEL SPEED SENSORS, Front Wheel
Speed Sensor
Front brake caliper mounting screws 28-38 ft-lbs 37.9-51.5 Nm
2.14 FRONT BRAKE MASTER CYLINDER, Front
Brake Line - Non-ABS Equipped
Front brake line bracket screw 120-180 in-lbs 13.6-20.3 Nm
TORQUE VALUES XI
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
C.3 ABS BRAKE LINES, ABS Module to Front
Brake Calipers
Front brake line-to-lower fork bracket 120-180 in-lbs 13.6-20.3 Nm
fastener
Front cylinder head exhaust flange nut 9-18 in-lbs 1-2 Nm 4.19 EXHAUST SYSTEM, System Installation
Front engine mount end cap fastener 42-48 ft-lbs 56.9-65.0 Nm 1.24 ENGINE MOUNTS, Inspection
Front engine mount fasteners 40-50 ft-lbs 54.2-67.8 Nm 2.54 FRONT ENGINE MOUNT, Installation
Front fender mount screws 16-20 ft-lbs 22-27 Nm 2.48 FRONT FENDER, Installation
Front fender tip lamp bracket screws 20-25 in-lbs 2.3-2.8 Nm 7.15 FENDER TIP LAMPS, Front Fender Tip Lamp
7.15 FENDER TIP LAMPS, Front Fender Tip Lamp
Jumper Harness
Front fender tip lamp bracket screws 20-25 in-lbs 2.3-2.8 Nm
7.15 FENDER TIP LAMPS, Front Fender Tip Lamp
Jumper Harness
Front fender tip lamp trim strip tee bolt 10-15 in-lbs 1.1-1.7 Nm
nuts
Front master cylinder reservoir cover 7-10 in-lbs 0.8-1.1 Nm 1.14 BRAKES, Fluid Inspection
screws
1.15 BRAKE PADS AND DISCS, Brake Pad
Replacement
Front master cylinder reservoir cover 7-10 in-lbs 0.8-1.1 Nm
screws
Front master cylinder reservoir cover 7-10 in-lbs 0.8-1.1 Nm 1.16 BLEEDING BRAKES, Procedure
screws
Front stabilizer link eyelet 18-22 ft-lbs 24.4-29.9 Nm 1.24 ENGINE MOUNTS, Inspection
Front stabilizer link eyelet 18-22 ft-lbs 24.4-29.9 Nm 1.24 ENGINE MOUNTS, Inspection
2.41 UPPER FAIRING AND WINDSHIELD:
FLTR, Outer Fairing
Front turn signal lamp bracket stud acorn 40-50 in-lbs 4.5-5.7 Nm
nuts (FLTR)
7.16 TURN SIGNAL LAMPS, Front Turn Signal
Lamp
Front turn signal lamp mounting bracket 30-60 in-lbs 4.1-6.8 Nm
screws (FLHR/C, FLHT/C/U)
7.16 TURN SIGNAL LAMPS, Front Turn Signal
Lamp
Front turn signal lamp mounting bracket 15-20 ft-lbs 20-27 Nm
screws (FLHX)
4.5 FUEL TANK, Fuel Supply Check
Valve/Tube/metric
Fuel supply line quick-connect fitting 22-26 ft-lbs 29.8-35.3 Nm
Fuel supply tube clamp screw 66-82 in-lbs 7.5-9.3 Nm 4.16 FUEL INJECTORS, Installation/metric
7.33 ADVANCED AUDIO SYSTEM, Front Headset
Receptacle
Fuel tank console screws 36-60 in-lbs 4.1-6.8 Nm
Fuel tank front screws 15-20 ft-lbs 20.3-27.1 Nm 4.5 FUEL TANK, Installation
Fuel tank rear bracket screws 15-20 ft-lbs 20.3-27.1 Nm 4.5 FUEL TANK, Installation
2.30 SADDLEBAG SERVICE, Saddlebag
Guard/Support Rail
Guard to frame screws 32-36 ft-lbs 43.4-48.8 Nm
Handlebar clamp screws 72-80 in-lbs 8-9 Nm 4.10 TWIST GRIP SENSOR, Installation/metric
Handlebar clamp to clutch lever bracket 72-108 in-lbs 8-12 Nm 2.26 HANDLEBARS, Adjustment
screws
7.40 HANDLEBAR SWITCH ASSEMBLIES,
Assembly: Left Side Handlebar Switches
Handlebar clamp to clutch lever bracket 72-108 in-lbs 8.0-12.0 Nm
screws
7.40 HANDLEBAR SWITCH ASSEMBLIES, Installation
Handlebar clamp to clutch lever bracket 72-108 in-lbs 8.0-12.0 Nm
screws
Handlebar clamp to clutch lever bracket 60-80 in-lbs 6.8-9.0 Nm 2.25 CLUTCH CABLE, Installation
T27 TORX screws
Handlebar clamp to master cylinder 72-80 in-lbs 8-9 Nm 2.26 HANDLEBARS, Adjustment
reservoir screws
7.40 HANDLEBAR SWITCH ASSEMBLIES,
Assembly: Right Side Handlebar Switches
Handlebar clamp to master cylinder 72-80 in-lbs 8.0-9.0 Nm
screws
XII TORQUE VALUES
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
7.40 HANDLEBAR SWITCH ASSEMBLIES, Installation
Handlebar clamp to master cylinder 72-80 in-lbs 8.0-9.0 Nm
screws
Handlebar lower clamp bolts (risers) 30-40 ft-lbs 40.7-54.2 Nm 2.26 HANDLEBARS, Rubber Mounts
Handlebar switch housing screw 35-45 in-lbs 4.0-5.1 Nm 1.3 MAINTENANCE SCHEDULE, General
Handlebar switch housing screws 35-45 in-lbs 4-5 Nm 4.10 TWIST GRIP SENSOR, Installation/metric
7.40 HANDLEBAR SWITCH ASSEMBLIES,
Assembly: Right Side Handlebar Switches
Handlebar switch housing screws 35-45 in-lbs 4.0-5.0 Nm
7.40 HANDLEBAR SWITCH ASSEMBLIES,
Assembly: Left Side Handlebar Switches
Handlebar switch housing screws 35-45 in-lbs 4.0-5.0 Nm
7.40 HANDLEBAR SWITCH ASSEMBLIES, Installation
Handlebar switch housing screws 35-45 in-lbs 4.0-5.0 Nm
7.40 HANDLEBAR SWITCH ASSEMBLIES, Installation
Handlebar switch housing screws 35-45 in-lbs 4.0-5.0 Nm
Handlebar upper clamp screws 16-20 ft-lbs 21.7-27.1 Nm 2.26 HANDLEBARS, Adjustment
Handlebar upper clamp screws 16-20 ft-lbs 21.7-27.1 Nm 2.26 HANDLEBARS, Installation
Handlebar upper clamp screws 16-20 ft-lbs 21.7-27.1 Nm 2.26 HANDLEBARS, Installation
7.35 MAIN WIRING HARNESS, Installation: All
Models (Part 1)/(10 mm)
Harness ground stud flange nuts 50-90 in-lbs 5.7-10.2 Nm
7.35 MAIN WIRING HARNESS, Installation: All
Models (Part 1)/(10 mm)
Harness ground stud flange nuts 50-90 in-lbs 5.7-10.2 Nm
Headlamp door screw 9-18 in-lbs 1.0-2.0 Nm 2.48 FRONT FENDER, Installation
7.11 HEADLAMP: ALL EXCEPT FLTR, Headlamp
Assembly
Headlamp door screw 9-18 in-lbs 1.0-2.0 Nm
Headlamp housing Phillips screws 9-18 in-lbs 1.0-2.0 Nm 2.47 HEADLAMP NACELLE: FLHR/C, Installation
Headlamp housing Phillips screws 9-18 in-lbs 1.0-2.0 Nm 2.47 HEADLAMP NACELLE: FLHR/C, Installation
Headlamp housing screws (FLHR/C/S) 9-18 in-lbs 1.0-2.0 Nm 2.48 FRONT FENDER, Installation
7.11 HEADLAMP: ALL EXCEPT FLTR, Headlamp
Assembly
Headlamp housing screws (FLHR/C) 9-18 in-lbs 1.0-2.0 Nm
Headlamp nacelle handlebar chrome 15-20 in-lbs 1.7-2.3 Nm 2.47 HEADLAMP NACELLE: FLHR/C, Installation
strip flange nut
Headlamp nacelle handlebar clamp 10-20 in-lbs 1.1-2.3 Nm 2.47 HEADLAMP NACELLE: FLHR/C, Installation
shroud Phillips screws
Headlamp nacelle handlebar clamp 10-20 in-lbs 1.1-2.3 Nm 2.47 HEADLAMP NACELLE: FLHR/C, Installation
shroud Phillips screws
Headlamp nacelle to fork bracket stud 72-108 in-lbs 8.1-12.2 Nm 2.47 HEADLAMP NACELLE: FLHR/C, Installation
acorn nuts
7.11 HEADLAMP: ALL EXCEPT FLTR, Headlamp
Assembly
Headlamp retaining ring screws (FLXH, 23-28 in-lbs 2.6-3.2 Nm
FLHT/C/U)
Horn bracket acorn nut 80-120 in-lbs 9.0-13.6 Nm 7.27 HORN, Installation
Horn bracket to cylinder head screws 35-40 ft-lbs 48-54 Nm 4.13 INDUCTION MODULE, Installation/metric
7.35 MAIN WIRING HARNESS, Installation: All
Models (Part 1)
Horn bracket to cylinder head screws 35-40 ft-lbs 48-54 Nm
Horn stud flange nut 80-100 in-lbs 9.0-11.3 Nm 7.27 HORN, Installation
Ignition coil screws 32-40 in-lbs 3.6-4.5 Nm 7.5 IGNITION COIL, Installation
7.18 IGNITION/LIGHT KEY SWITCH AND FORK
LOCK, FLHX, FLHT/C/U, FLTR
Ignition switch housing nut 125-150 in-lbs 14.1-16.9 Nm
TORQUE VALUES XIII
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
7.18 IGNITION/LIGHT KEY SWITCH AND FORK
LOCK, FLHX, FLHT/C/U, FLTR
Ignition switch housing screws 36-60 in-lbs 4.1-6.8 Nm
7.18 IGNITION/LIGHT KEY SWITCH AND FORK
LOCK, FLHR/C
Ignition switch screws (FLHR/C) 20-30 in-lbs 2.3-3.4 Nm
7.20 INSTRUMENT NACELLE SWITCHES:
FLTR, Installation
Instrument bezel screws 25-35 in-lbs 2.8-4.0 Nm
Instrument bezel screws (FLTR) 25-35 in-lbs 2.8-4.0 Nm 2.42 INSTRUMENT BEZEL: FLTR, Bezel
7.18 IGNITION/LIGHT KEY SWITCH AND FORK
LOCK, FLHR/C
Instrument console screws 36-60 in-lbs 4.1-6.8 Nm
7.20 INSTRUMENT NACELLE SWITCHES:
FLTR, Installation
Instrument nacelle to fork bracket screws 15-20 ft-lbs 20-27 Nm
7.20 INSTRUMENT NACELLE SWITCHES:
FLTR, Installation
Instrument nacelle to fork bracket screws 15-20 ft-lbs 20-27 Nm
2.43 INSTRUMENT NACELLE: FLTR, Instrument
Nacelle
Instrument nacelle to fork bracket screws 15-20 ft-lbs 20-27 Nm
(FLTR)
2.43 INSTRUMENT NACELLE: FLTR, Instrument
Nacelle
Instrument nacelle to fork bracket screws 15-20 ft-lbs 20-27 Nm
(FLTR)
Jiffy stand bracket fasteners 36-42 ft-lbs 48.8-57.0 Nm 2.53 JIFFY STAND, Jiffy Stand Bracket
2.53 JIFFY STAND, Jiffy Stand Interlock
Sensor/Use Loctite Medium Strength Threadlocker
243 (blue) if reusing screw
Jiffy stand interlock sensor fastener 96-120 in-lbs 10.8-13.6 Nm
Jiffy stand leg stop hex screw 15-20 ft-lbs 20.3-27.1 Nm 2.53 JIFFY STAND, Installation
Left electrical caddy fastener 72-96 in-lbs 8.1-10.8 Nm 2.51 REAR FRAME, Rear Frame
Left-side caddy mounting screws 72-96 in-lbs 8.1-10.9 Nm 7.7 ELECTRICAL CADDIES, Left Side Caddy
7.16 TURN SIGNAL LAMPS, Rear Turn Signal
Lamps Bracket
License plate bracket screws 60-80 in-lbs 6.8-9.0 Nm
7.16 TURN SIGNAL LAMPS, Rear Turn Signal
Lamps Bracket
License plate bracket screws 60-80 in-lbs 6.8-9.0 Nm
3.17 TOP END OVERHAUL: ASSEMBLY, Push
Rods, Lifters and Covers
Lifter cover screws 90-120 in-lbs 10.2-13.6 Nm
Long post jam nut 65-80 in-lbs 7.3-9.0 Nm 7.10 STARTER SOLENOID, Solenoid Contacts
2.36 LOWER FAIRING AND ENGINE
GUARD, Lower Fairing (FLHTCU)
Lower fairing clip stud flange nuts 35-40 in-lbs 4.0-4.5 Nm
2.36 LOWER FAIRING AND ENGINE
GUARD, Lower Fairing (FLHTCU)
Lower fairing glove box tray T20 TORX 20-25 in-lbs 2.3-2.8 Nm
screws
2.36 LOWER FAIRING AND ENGINE
GUARD, Lower Fairing (FLHTCU)
Lower fairing glove box tray T20 TORX 20-25 in-lbs 2.3-2.8 Nm
screws
2.36 LOWER FAIRING AND ENGINE
GUARD, Lower Fairing (FLHTCU)
Lower fairing to engine guard clamp T40 90-100 in-lbs 10.2-11.3 Nm
TORX screws
Luggage rack fastener 15-20 ft lbs 20.3-27.1 Nm 2.31 TOUR-PAK, Luggage Rack/Tour-Pak Support
Luggage rack screws 15-20 ft-lbs 20-27 Nm 2.49 REAR FENDER, Installation
Mainshaft/countershaft nuts 55-65 ft-lbs 74.6-88.2 Nm 6.6 TRANSMISSION ASSEMBLY, Assembly
Master cylinder reservoir cover 7-10 in-lbs 0.8-1.1 Nm 1.3 MAINTENANCE SCHEDULE, General
Master cylinder reservoir cover 12-15 in-lbs 1.4-1.7 Nm 1.3 MAINTENANCE SCHEDULE, General
2.14 FRONT BRAKE MASTER CYLINDER,
Assembly and Installation
Master cylinder reservoir handlebar 72-84 in-lbs 8.1-9.5 Nm
clamp screws
Mirror flange nut (FLHX) 30-40 in-lbs 3.4-4.5 Nm 2.27 MIRRORS, FLHX/metric
XIV TORQUE VALUES
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
Mirror stem acorn nut 60-96 in-lbs 6.8-10.8 Nm 2.27 MIRRORS, All Models Except FLHX/metric
Muffler clamp 38-43 ft-lbs 51.5-58.3 Nm 4.19 EXHAUST SYSTEM, Mufflers
Neutral switch 120-180 in-lbs 13.6-20.3 Nm 6.8 TRANSMISSION CASE, Installation
Neutral switch 120-180 in-lbs 13.6-20.3 Nm 7.24 NEUTRAL SWITCH, Installation
O2 sensor 30-44 ft-lbs 40.7-59.7 Nm 4.15 OXYGEN SENSORS (O2), Installation/metric
Oil pan fasteners 84-132 in-lbs 9.5-14.9 Nm 3.30 OIL PAN, Installation/Torque sequence
3.30 OIL PAN, Installation/Apply Loctite Pipe
Sealant With Teflon 565 (P/N 99818-97)
Oil pan tapered plug 18-22 ft-lbs 24.4-29.8 Nm
7.25 OIL PRESSURE SWITCH AND
SENDER, Installation
Oil pressure sender 96-120 in-lbs 11-14 Nm
7.25 OIL PRESSURE SWITCH AND
SENDER, Installation
Oil pressure switch 96-120 in-lbs 11-14 Nm
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Support Plate and Cover
Oil pump screws, initial torque 40-45 in-lbs 4.5-5.1 Nm
2.41 UPPER FAIRING AND WINDSHIELD:
FLTR, Outer Fairing
Outer fairing long screws (FLTR) 10-15 in-lbs 1.1-1.7 Nm
2.37 UPPER FAIRING AND WINDSHIELD: FLHX,
FLHT/C/U, Outer Fairing and Windshield
Outer fairing screws (FLHX, FLHT/C/U) 20-30 in-lbs 2.3-3.4 Nm
2.41 UPPER FAIRING AND WINDSHIELD:
FLTR, Outer Fairing
Outer fairing short screws (FLTR) 6-12 in-lbs 0.7-1.4 Nm
2.52 FOOTBOARDS AND FOOTRESTS, Passenger
Footboard
Passenger footboard/footrest fastener 36-42 ft-lbs 48.8-56.9 Nm
2.52 FOOTBOARDS AND FOOTRESTS, Passenger
Footrest: FLHX
Passenger footboard/footrest fastener 36-42 ft-lbs 48.8-56.9 Nm
2.52 FOOTBOARDS AND FOOTRESTS, Passenger
Footrest: FLHX/Use Loctite Medium
Strength Threadlocker 243 (blue)
Passenger footrest pad socket head 15-20 ft-lbs 20-27 Nm
screw (FLHX)
Piston jet screws 25-35 in-lbs 2.8-3.9 Nm 3.28 CRANKCASE, Right Crankcase Half
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Support Plate and Cover
Primary cam sprocket flange bolts, final 34 ft-lbs 46.1 Nm
torque
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Support Plate and Cover
Primary cam sprocket flange bolts, initial 15 ft-lbs 20.3 Nm
torque
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Support Plate and Cover
Primary cam sprocket flange bolts, initial 15 ft-lbs 20.3 Nm
torque
Primary chaincase drain plug 14-21 ft-lbs 19.0-28.5 Nm 1.3 MAINTENANCE SCHEDULE, General
Primary chaincase drain plug 14-21 ft-lbs 19.0-28.5 Nm 1.7 PRIMARY CHAIN, Chaincase Lubricant
5.3 PRIMARY CHAINCASE COVER, Installation/
See sequence in the procedure
Primary cover fasteners 108-120 in-lbs 12.2-13.6 Nm
7.33 ADVANCED AUDIO SYSTEM, Radio (Storage
Box)
Radio (storage box) to support bracket 35-45 in-lbs 4.0-5.1 Nm
screws
Radio bracket/inner fairing to fairing 96-144 in-lbs 10.9-16.3 Nm 2.44 INNER FAIRING: FLTR, Installation
bracket stud locknuts (FLTR)
7.35 MAIN WIRING HARNESS, Installation: FLHX,
FLHT/C/U (Part 2)
Radio mounting screw 35-45 in-lbs 4.0-5.1 Nm
7.18 IGNITION/LIGHT KEY SWITCH AND FORK
LOCK, FLHX, FLHT/C/U, FLTR
Radio support bracket screws 35-45 in-lbs 4.0-5.1 Nm
2.30 SADDLEBAG SERVICE, Saddlebag
Guard/Support Rail
Rail clamp screws 30-50 in-lbs 3.0-6.0 Nm
TORQUE VALUES XV
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
1.13 REAR BELT DEFLECTION, Setting Belt
Deflection/For belt adjustment only
Rear axle cone nut 15-20 ft-lbs 20-27 Nm
1.13 REAR BELT DEFLECTION, Setting Belt
Deflection
Rear axle cone nut 95-105 ft-lbs 128.8-142.4 Nm
Rear axle cone nut (preliminary) 15-20 ft-lbs 20-27 Nm 2.5 REAR WHEEL, Installation/metric
2.16 REAR BRAKE MASTER CYLINDER, Rear
Brake Line: Non-ABS Equipped/Use Loctite Pipe
Sealant with Teflon 565
Rear brake light switch 12-15 ft-lbs 16.3-20.3 Nm
C.3 ABS BRAKE LINES, Rear Master Cylinder to
ABS Module/Use Loctite Pipe Sealant with Teflon
565
Rear brake light switch 12-15 ft-lbs 16.3-20.3 Nm
Rear cylinder head exhaust flange nut 9-18 in-lbs 1-2 Nm 4.19 EXHAUST SYSTEM, System Installation
Rear fascia flange nuts (FLHX) 30-45 in-lbs 3.4-5.1 Nm 2.50 REAR FASCIA: FLHX, Installation
Rear fascia flange nuts (FLHX) 30-45 in-lbs 3.4-5.1 Nm 2.50 REAR FASCIA: FLHX, Stud Plate
Rear fascia lamp screws (FLHX) 18-22 in-lbs 2.0-2.5 Nm 2.50 REAR FASCIA: FLHX, Installation
Rear fender lights harness stud plate 60-96 in-lbs 6.8-10.9 Nm 7.14 TAIL LAMP, Rear Fender Lights Harness
flange nuts
Rear fender mounting screws 15-20 ft-lbs 20-27 Nm 2.49 REAR FENDER, Installation
Rear fender support-to-fender nut 45-85 in-lbs 5.1-9.6 Nm 2.50 REAR FASCIA: FLHX, Stud Plate
Rear fender support -to-saddlebag sup- 15-20 ft-lbs 20-27 Nm 2.49 REAR FENDER, Installation
port fastener
2.30 SADDLEBAG SERVICE, Saddlebag
Guard/Support Rail
Rear fender support-to-saddlebag sup- 15-20 ft-lbs 20.3-27.1 Nm
port fastener
Rear fender support-to-saddlebag sup- 15-20 ft-lbs 20.3-27.1 Nm 2.50 REAR FASCIA: FLHX, Stud Plate
port fastener
Rear fender tip lamp screws 20-25 in-lbs 2.3-2.8 Nm 7.15 FENDER TIP LAMPS, Rear Fender Tip Lamp
2.24 REAR FORK, Installation/Apply two drops of
Loctite Medium Strength Threadlocker 243 (blue)
to threads
Rear fork bracket bolts 55-65 ft-lbs 74.6-88.1 Nm
2.24 REAR FORK, Installation/Apply two drops of
Loctite Medium Strength Threadlocker 243 (blue)
to threads
Rear fork pivot shaft nuts 55-66 ft-lbs 74.6-89.5 Nm
rear frame fastener 40-50 ft-lbs 54.2-67.8 Nm 2.51 REAR FRAME, Rear Frame
Rear frame-to-main frame fastener 40-50 ft-lbs 54.2-67.8 Nm 1.24 ENGINE MOUNTS, Inspection
Rear master cylinder reservoir cover 12-15 in-lbs 1.4-1.7 Nm 1.14 BRAKES, Fluid Inspection
screws
1.15 BRAKE PADS AND DISCS, Brake Pad
Replacement
Rear master cylinder reservoir cover 12-15 in-lbs 1.4-1.7 Nm
screws
Rear master cylinder reservoir cover 12-15 in-lbs 1.4-1.7 Nm 1.16 BLEEDING BRAKES, Procedure
screws
2.16 REAR BRAKE MASTER CYLINDER,
Assembly and Installation
Rear master cylinder to engine mount 10.5-12.5 ft-lbs 14-17 Nm
end cap screws
2.16 REAR BRAKE MASTER CYLINDER, Rear
Brake Line: Non-ABS Equipped
Rear master cylinder-to-frame screws 126-150 in-lbs 14.2-17.0 Nm
C.3 ABS BRAKE LINES, Rear Master Cylinder to
ABS Module
Rear master cylinder-to-frame screws 126-150 in-lbs 14.2-17.0 Nm
1.13 REAR BELT DEFLECTION, Setting Belt
Deflection
Rear muffler fastener 96-144 in-lbs 10.9-16.3 Nm
XVI TORQUE VALUES
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
2.30 SADDLEBAG SERVICE, Saddlebag
Guard/Support Rail
Rear muffler fastener 96-144 in-lbs 10.8-16.3 Nm
Rear muffler fastener 96-144 in-lbs 10.8-16.3 Nm 4.19 EXHAUST SYSTEM, Mufflers
7.26 STOPLIGHT SWITCHES, Rear Stoplight
Switch/Use Loctite Pipe Sealant with Teflon 565
Rear stoplight switch 12-15 ft-lbs 16.3-20.3 Nm
7.16 TURN SIGNAL LAMPS, Rear Turn Signal
Lamps Bracket/Use LOCTITE High Strength
Threadlocker 271 (red)
Rear turn signal lamps bracket screws 84-144 in-lbs 9.5-16.3 Nm
7.16 TURN SIGNAL LAMPS, Rear Turn Signal
Lamps Bracket/Use LOCTITE High Strength
Threadlocker 271 (red)
Rear turn signal lamps bracket screws 84-144 in-lbs 9.5-16.3 Nm
7.16 TURN SIGNAL LAMPS, Rear Turn Signal
Lamp
Rear turn signal lamp to rear turn signal 30-50 in-lbs 3.4-5.6 Nm
lamps bracket screws
2.52 FOOTBOARDS AND FOOTRESTS, Rider
Footboards
Rider footboard bracket socket screws 36-42 ft-lbs 48.8-57.0 Nm
2.52 FOOTBOARDS AND FOOTRESTS, Rider
Footboards
Rider footboard pivot bolt nut 60-80 in-lbs 6.8-9.0 Nm
3.17 TOP END OVERHAUL: ASSEMBLY, Rocker
Arm Support Plate
Rocker arm support plate bolts 18-22 ft-lbs 24.4-29.8 Nm
3.17 TOP END OVERHAUL: ASSEMBLY, Breather
Assembly
Rocker cover bolts 15-18 ft-lbs 20.3-24.4 Nm
3.17 TOP END OVERHAUL: ASSEMBLY, Cylinder
Head
Rocker housing bolts 120-168 in-lbs 13.6-19.0 Nm
Saddlebag latch/check strap T15 TORX 20-25 in-lbs 2.3-2.8 Nm 2.30 SADDLEBAG SERVICE, Saddlebag Hardware
screws
Saddlebag latch/check strap T15 TORX 20-25 in-lbs 2.3-2.8 Nm 2.30 SADDLEBAG SERVICE, Saddlebag Hardware
screws
Saddlebag lid check strap T20 TORX 18-20 in-lbs 2.0-2.3 Nm 2.30 SADDLEBAG SERVICE, Saddlebag Hardware
screws
Saddlebag mounting bracket screw 60-96 in-lbs 6.8-10.8 Nm 2.28 SEAT, Seat: FLHR/C
2.30 SADDLEBAG SERVICE, Saddlebag
Guard/Support Rail
Saddlebag mounting bracket screw 12-15 ft-lbs 16.3-20.3 Nm
Saddlebag mounting bracket screw 12-15 ft-lbs 16.3-20.3 Nm 2.49 REAR FENDER, Installation
Saddlebag mounting bracket screw 12-15 ft lbs 16.3-20.3 Nm 2.31 TOUR-PAK, Luggage Rack/Tour-Pak Support
fastener
Saddlebag mounting bracket to 12-15 ft-lbs 16.3-20.3 Nm 2.29 SADDLEBAGS, Installation
saddlebag support screws
2.30 SADDLEBAG SERVICE, Saddlebag
Guard/Support Rail
Saddlebag side guard to front guard 72-120 in-lbs 8.0-14.0 Nm
screw
2.30 SADDLEBAG SERVICE, Saddlebag
Guard/Support Rail
Saddlebag support rail to front guard 70-100 in-lbs 8.0-11.0 Nm
screw
2.30 SADDLEBAG SERVICE, Saddlebag
Guard/Support Rail
Saddlebag support to fender support 15-20 ft-lbs 20.0-27.0 Nm
fastener
Saddlebag support to fender support 15-20 ft-lbs 20-27 Nm 2.49 REAR FENDER, Installation
fastener
Sealing fasteners 25-27 ft-lbs 33.9-36.6 Nm 5.5 PRIMARY CHAINCASE HOUSING, Installation
Seat mounting screw 48-72 in-lbs 5.4-8.1 Nm 2.28 SEAT, Seat: FLHT, FLTR, FLHX
Seat mounting screw 48-72 in-lbs 5.4-8.1 Nm 2.28 SEAT, Seat: FLHTC/U
TORQUE VALUES XVII
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
Seat mounting screw 48-72 in-lbs 5.4-8.1 Nm 2.28 SEAT, Seat: FLHR/C
Seat strap screw 48-72 in-lbs 5.4-8.1 Nm 2.28 SEAT, Seat: FLHT, FLTR, FLHX
Seat strap screw 48-72 in-lbs 5.4-8.1 Nm 2.28 SEAT, Seat: FLHTC/U
3.26 CAM SUPPORT PLATE AND COVER, Camshafts
Secondary cam chain tensioner fastener 100-120 in-lbs 11.3-13.6 Nm
Shift drum detent arm fastener 120-150 in-lbs 13.6-17.0 Nm 6.6 TRANSMISSION ASSEMBLY, Assembly
Shift drum lock plate fasteners 57-63 in-lbs 6.4-7.1 Nm 6.6 TRANSMISSION ASSEMBLY, Assembly
Shifter rod lever screw 18-22 ft-lbs 24.4-29.8 Nm 6.8 TRANSMISSION CASE, Assembly
Shifter rod locknut 80-120 in-lbs 9.0-13.6 Nm 6.4 SHIFTER LINKAGE, Shifter Rod
Shift lever fasteners 18-22 ft-lbs 24-30 Nm 5.3 PRIMARY CHAINCASE COVER, Installation
Shift lever shaft fastener 90-110 in-lbs 10.2-12.4 5.3 PRIMARY CHAINCASE COVER, Installation
2.23 REAR SHOCK ABSORBERS, Installation/Use
LOCTITE MEDIUM STRENGTH THREADLOCKER
243 (blue)
Shock lower mounting bolt 35-40 ft-lbs 47.5-54.2 Nm
2.24 REAR FORK, Installation/Apply two or three
drops of Loctite Medium Strength Threadlocker
243 (blue) to threads
Shock lower mounting bolt 35-40 ft-lbs 47-54 Nm
2.23 REAR SHOCK ABSORBERS, Installation/Use
LOCTITE MEDIUM STRENGTH THREADLOCKER
243 (blue)
Shock upper mounting bolt 35-40 ft-lbs 47.5-54.2 Nm
Side door fasteners 13-18 ft-lbs 17.6-24.4 Nm 6.6 TRANSMISSION ASSEMBLY, Installation
2.30 SADDLEBAG SERVICE, Saddlebag
Guard/Support Rail
Side rail to saddlebag support screws 15-20 ft-lbs 20.0-27.0 Nm
Solenoid ring terminal nut 70-90 in-lbs 7.9-10.2 Nm 7.9 STARTER, Field Coil Assembly
Spark plug 12-18 ft-lbs 16.3-24.4 Nm 1.3 MAINTENANCE SCHEDULE, General
Spark plug 12-18 ft-lbs 16.3-24.4 Nm 1.20 SPARK PLUGS, Inspection
Speaker box mounting bolts 25-35 in-lbs 2.8-4.0 Nm 2.31 TOUR-PAK, Removal/Installation
2.39 INNER FAIRING: FLHX, FLHT/C/U, Installation
Speedometer/tachometer bracket screws 10-20 in-lbs 1.1-2.3 Nm
7.29 GAUGES AND INSTRUMENTS: FLHX,
FLHT/C/U, FLTR, Speedometer
Speedometer bracket screws 10-20 in-lbs 1.1-2.3 Nm
Spoke nipple 55 in-lbs 6.2 Nm 1.3 MAINTENANCE SCHEDULE, General
Spoke nipple 55 in-lbs 6.2 Nm 1.10 TIRES AND WHEELS, Wheel Spokes
2.8 WHEEL LACING: 16 INCH FRONT RIM, Procedure
Spoke nipple 55 in-lbs 6.2 Nm
2.9 WHEEL LACING: 16 INCH REAR RIM, Procedure
Spoke nipple 55 in-lbs 6.2 Nm
Spoke nipple 55 in-lbs 6.2 Nm 2.10 WHEEL LACING: 17 INCH RIM, Procedure
Spoke nipple 55 in-lbs 6.2 Nm 2.12 TRUING LACED WHEELS, Radial Truing
Starter end cover screw 90-110 in-lbs 10.2-12.4 Nm 7.9 STARTER, Field Coil Assembly
Starter mounting screw 22-24 ft-lbs 29.8-32.5 Nm 7.9 STARTER, Installation
Starter terminal post nut 70-90 in-lbs 7.9-10.2 Nm 7.9 STARTER, Installation
Starter thru bolts 39-65 in-lbs 4.4-7.3 Nm 7.9 STARTER, Field Coil Assembly
7.22 ALTERNATOR, Installation/Always use new
screws
Stator mounting screws 55-75 in-lbs 6.2-8.5 Nm
XVIII TORQUE VALUES
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
7.29 GAUGES AND INSTRUMENTS: FLHX,
FLHT/C/U, FLTR, Tachometer
Tachometer bracket screws 10-20 in-lbs 1.1-2.3 Nm
Tail lamp circuit board/chrome base 40-48 in-lbs 4.5-5.4 Nm 7.14 TAIL LAMP, Circuit Board/Chrome Base
screw
Tail lamp screws 20-24 in-lbs 2.3-2.7 Nm 7.14 TAIL LAMP, Tail Lamp/Tail Lamp Bulb
Tail lamp screws 20-24 in-lbs 2.3-2.7 Nm 7.14 TAIL LAMP, Circuit Board/Chrome Base
Tail lamp screws 20-24 in-lbs 2.3-2.7 Nm 7.14 TAIL LAMP, Rear Fender Lights Harness
Tail lamp screws 20-24 in-lbs 2.3-2.7 Nm 7.15 FENDER TIP LAMPS, Rear Fender Tip Lamp
7.16 TURN SIGNAL LAMPS, Rear Turn Signal
Lamp
Tail lamp screws 20-24 in-lbs 2.3-2.7 Nm
4.14 TEMPERATURE MANIFOLD ABSOLUTE
PRESSURE SENSOR (TMAP), Installation/metric
TMAP hex screw 84-108 in-lbs 9.5-12.2 Nm
Top caddy clamp screws 72-96 in-lbs 8.1-10.9 Nm 7.7 ELECTRICAL CADDIES, Top Caddy
Top caddy fastener 72-96 in-lbs 8.1-10.8 Nm 2.51 REAR FRAME, Rear Frame
4.22 EVAPORATIVE EMISSIONS CONTROL (CA
MODELS), Charcoal Canister
Top caddy hold-down 32-40 in-lbs 3.6-4.5 Nm
Top caddy mounting screw 72-96 in-lbs 8.1-10.9 Nm 1.3 MAINTENANCE SCHEDULE, General
Top caddy mounting screw 72-96 in-lbs 8.1-10.9 Nm 1.17 BATTERY MAINTENANCE, Battery
3.13 ASSEMBLING MOTORCYCLE AFTER
SERVICE, Procedure
Top engine mounting bracket stabilizer 30-35 ft-lbs 41-48 Nm
link to frame weldment bolt
3.15 INSTALLING ENGINE IN CHASSIS, Procedure
Top engine mounting bracket stabilizer 30-35 ft-lbs 41-48 Nm
link to frame weldment bolt
3.13 ASSEMBLING MOTORCYCLE AFTER
SERVICE, Procedure
Top engine mounting bracket to front 30-35 ft-lbs 41-48 Nm
cylinder head bolts
3.15 INSTALLING ENGINE IN CHASSIS, Procedure
Top engine mounting bracket to front 30-35 ft-lbs 41-48 Nm
cylinder head bolts
Tour-Pak lockset hex nut 25-35 in-lbs 2.8-4.0 Nm 2.32 TOUR-PAK SERVICE, Lockset
2.35 TOUR-PAK SPEAKER BOX:
FLHTCU, Speaker Box (FLHTCU)
Tour-Pak lockset hex nut 25-35 in-lbs 2.8-4.0 Nm
Tour-Pak lockset jam nut 30-45 in-lbs 3.4-5.1 Nm 2.32 TOUR-PAK SERVICE, Lockset
Tour-Pak metal plate flange nuts 65-70 in-lbs 7.3-7.9 Nm 2.33 TOUR-PAK LIGHTS, Tour-Pak Lights Harness
Tour-Pak mounting bolts 96-120 in-lbs 10.8-13.6 Nm 2.31 TOUR-PAK, Removal/Installation
Tour-Pak mounting bolts 96-120 in-lbs 10.8-13.6 Nm 2.31 TOUR-PAK, Adjustment
Tour-Pak mounting bolts 96-120 in-lbs 10.8-13.6 Nm 2.33 TOUR-PAK LIGHTS, Tour-Pak Lights Harness
Tour-Pak passenger backrest flange nuts 40-60 in-lbs 4.5-6.8 Nm 2.32 TOUR-PAK SERVICE, Tether Brackets
Tour-Pak passenger backrest flange nuts 40-60 in-lbs 4.5-6.8 Nm 2.34 TOUR-PAK BACKREST, Passenger Backrest
2.34 TOUR-PAK BACKREST, Passenger Backrest
Flap (FLHTCU)
Tour-Pak passenger backrest flap T25 21-24 in-lbs 2.4-2.7 Nm
TORX screws
2.33 TOUR-PAK LIGHTS, Side Marker Lights
(FLHTCU)
Tour-Pak side marker lights T15 TORX 20-25 in-lbs 2.3-2.8 Nm
screws
2.32 TOUR-PAK SERVICE, Hinges/Use Loctite
High Strength Threadlocker 262 (red)
Tour-Pak tether T15 TORX screw 20-25 in-lbs 2.3-2.8 Nm
2.32 TOUR-PAK SERVICE, Latches/Lockset
Catch/Use Loctite Medium Strength Threadlocker
243 (blue)
Tour-Pak tether T15 TORX screw 20-25 in-lbs 2.3-2.8 Nm
TORQUE VALUES XIX
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
2.32 TOUR-PAK SERVICE, Latches/Lockset
Catch/Use Loctite Medium Strength Threadlocker
243 (blue)
Tour-Pak tether T15 TORX screw 20-25 in-lbs 2.3-2.8 Nm
2.32 TOUR-PAK SERVICE, Tether/Use Loctite
High Strength Threadlocker 262 (red)
Tour-Pak tether T15 TORX screw 20-25 in-lbs 2.3-2.8 Nm
Transmission drain plug 14-21 ft-lbs 19.0-28.5 Nm 1.3 MAINTENANCE SCHEDULE, General
1.8 TRANSMISSION LUBRICANT, Transmission
Lubrication
Transmission drain plug 14-21 ft-lbs 19.0-28.5 Nm
3.30 OIL PAN, Installation/Clean plug before
installation
Transmission drain plug 14-21 ft-lbs 19.0-28.5 Nm
Transmission drain plug 14-21 ft-lbs 19.0-28.5 Nm 6.6 TRANSMISSION ASSEMBLY, Installation
Transmission drain plug 14-21 ft-lbs 19.0-28.5 Nm 6.8 TRANSMISSION CASE, Installation
Transmission filler/check plug 25-75 in-lbs 2.8-8.5 Nm 1.3 MAINTENANCE SCHEDULE, General
1.8 TRANSMISSION LUBRICANT, Transmission
Lubrication
Transmission filler/check plug 25-75 in-lbs 2.8-8.5 Nm
1.8 TRANSMISSION LUBRICANT, Transmission
Lubrication
Transmission filler/check plug 25-75 in-lbs 2.8-8.5 Nm
5.7 TRANSMISSION SPROCKET, Installation/LOCTITE
patch, use 3-5 times
Transmission lockplate screws 84-132 in-lbs 9.5-14.9 Nm
Transmission lubricant drain plug 14-21 ft-lbs 19-28 Nm 2.25 CLUTCH CABLE, Installation
Transmission mounting bolts, final torque 34-39 ft-lbs 46.1-52.9 Nm 6.8 TRANSMISSION CASE, Installation
Transmission mounting bolts, initial 15 ft-lbs 20.3 Nm 6.8 TRANSMISSION CASE, Installation
torque
5.7 TRANSMISSION SPROCKET, Installation/Right
hand threads, initial torque only, apply several
drops of LOCTITE THREADLOCKER 271 (red) to
last few threads.
Transmission sprocket nut 100 ft-lbs 136.0 Nm
5.7 TRANSMISSION SPROCKET, Installation/Plus
an additional 35-45 degrees final torque
Transmission sprocket nut 35 ft-lbs 47.5 Nm
3.15 INSTALLING ENGINE IN CHASSIS, Procedure
Transmission to crankcase bolts 15 ft-lbs 20.3 Nm
3.15 INSTALLING ENGINE IN CHASSIS, Procedure
Transmission to crankcase bolts 34-39 ft-lbs 46.1-52.9 Nm
Transmission top cover 84-132 in-lbs 9.5-14.9 Nm 6.6 TRANSMISSION ASSEMBLY, Installation
7.16 TURN SIGNAL LAMPS, Front Turn Signal
Lamp
Turn signal lamp fastener: FLHX 15-20 ft-lbs 20-27 Nm
7.13 AUXILIARY LAMPS AND BRACKETS, Auxiliary
Lamp Housing
Turn signal lamp to auxiliary lamp 36-60 in-lbs 4.1-6.8 Nm
bracket mount socket screws
7.13 AUXILIARY LAMPS AND BRACKETS, Auxiliary
Lamp Housing
Turn signal lamp to auxiliary lamp stud 15-18 ft-lbs 20.3-24.4 Nm
locknut
1.23 HEADLAMP ALIGNMENT, Auxiliary Lamp
Alignment
Turn signal lamp to mounting bracket 36-60 in-lbs 4.1-6.8 Nm
screws
Valve stem nut 12-15 in-lbs 1.4-1.7 Nm 2.18 TIRES, Installation
Voltage regulator locknuts 70-100 in-lbs 7.9-11.3 Nm 7.3 VOLTAGE REGULATOR, Installation
VSS fastener 84-132 in-lbs 9.5-14.9 Nm 6.8 TRANSMISSION CASE, Installation
VSS Screw 84-132 in-lbs 9.5-14.9 Nm 7.23 VEHICLE SPEED SENSOR (VSS), VSS
2.37 UPPER FAIRING AND WINDSHIELD: FLHX,
FLHT/C/U, Outer Fairing and Windshield
Windshield screws (FLHX, FLHT/C/U) 25-30 in-lbs 2.8-3.4 Nm
XX TORQUE VALUES
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
2.41 UPPER FAIRING AND WINDSHIELD:
FLTR, Windshield
Windshield wellnut screws (FLTR) 6-13 in-lbs 0.7-1.5 Nm
Windshield window T27 TORX screws 20-25 in-lbs 2.3-2.8 Nm 2.46 WINDSHIELD: FLHR/C, Windshield Window

[luca883cento]

miiii che mito....grande Ser
oppure stringi e fai un quarto di giro poi vedi se si smolla..
oppure compri una facom o una wurth come chiave dinamo,ottime e costano poco...quando la riponi mi raccomando smollala tutta e portala al minimo della taratura.

[cors]

cosa vuol dire un quarto di giro?

grazie per le info

[luca883cento]

cosa vuol dire un quarto di giro?

grazie per le info

quando la vite raggiunge la battuta in genere poi fai 90° ed è stretta,se non ha impieghi particolari..1/4 di giro..

[cors]

cioè, io la stringo forte e quando è stretta gli dò un altro colpetto di 90 gradi? non rischio di spanarla?? :badidea:

[luca883cento]

cioè, io la stringo forte e quando è stretta gli dò un altro colpetto di 90 gradi? non rischio di spanarla?? :badidea:

nooooo...non forte eppoi ancora 90° spanni si cavolo!!
arrivi a battuta,cioè appena si ferma la battuta della testa, mi sono espresso male,poi fai 90°.solo per le viti con impieghi non particolari.