Re: nm serraggio bulloneria.
Inviato: 20/02/2012, 9:16
da serjeep
FASTENER TORQUE VALUE NOTES
2.39 INNER FAIRING: FLHX, FLHT/C/U, Installation
2 inch diameter gauge nuts 10-20 in-lbs 1.1-2.3 Nm
7.29 GAUGES AND INSTRUMENTS: FLHX,
FLHT/C/U, FLTR, 2 Inch Diameter Gauges: Fuel
Level, Ambient Air Temperature, Voltmeter, Oil
Pressure
2 inch diameter gauge nuts 10-20 in-lbs 1.1-2.3 Nm
ABS ECU-to-HCU fastener 35-45 in-lbs 4.0-5.1 Nm C.1 ABS MODULE, Installation
ABS module fastener 39-60 in-lbs 4.4-6.8 Nm C.1 ABS MODULE, Installation
Adjuster screw jam nut 72-120 in-lbs 8.1-13.6 Nm 1.11 CLUTCH, Adjustment
Air baffle hex screws (FLTR) 120-144 in-lbs 13.6-16.3 Nm 2.20 AIR BAFFLE: FLTR, Air Baffle (FLTR)
Air baffle hex screws (FLTR) 120-144 in-lbs 13.6-16.3 Nm 2.20 AIR BAFFLE: FLTR, Air Baffle (FLTR)
Air baffle screws (FLTR) 120-144 in-lbs 13.6-16.3 Nm 2.21 STEERING HEAD BEARINGS, Installation
Air cleaner cover bracket screw 40-60 in-lbs 4.5-6.8 Nm 1.3 MAINTENANCE SCHEDULE, General
1.9 AIR CLEANER AND EXHAUST
SYSTEM, Installation/metric
Air cleaner cover bracket screws 40-60 in-lbs 4.5-6.8 Nm
Air cleaner cover screw 36-60 in-lbs 4.1-6.8 Nm 1.3 MAINTENANCE SCHEDULE, General
1.9 AIR CLEANER AND EXHAUST
SYSTEM, Installation/Use Loctite Medium Strength
Threadlocker 243 (Blue)
Air cleaner cover screw 36-60 in-lbs 4.1-6.8 Nm
Air deflector bolts 25-35 in-lbs 2.8-4.0 Nm 2.40 AIR DEFLECTORS, Mid-Frame Air Deflectors
Air deflector screws 25-30 in-lbs 2.8-3.4 Nm 2.40 AIR DEFLECTORS, Air Deflectors (FLHTCU)
2.22 REAR AIR SUSPENSION, Check for Air
Leaks
Air valve mount hex nut 40-50 in-lbs 4.5-5.6 Nm
2.39 INNER FAIRING: FLHX, FLHT/C/U, Installation
Auxiliary lamp bracket to fork bracket 15-20 ft-lbs 20-27 Nm
screws
7.13 AUXILIARY LAMPS AND BRACKETS, Auxiliary
Lamp Bracket
Auxiliary lamp bracket to fork bracket 15-20 ft-lbs 20-27 Nm
screws (FLHT/C/U)
7.13 AUXILIARY LAMPS AND BRACKETS, Auxiliary
Lamp Bracket
Auxiliary lamp bracket to fork bracket 72-108 in-lbs 8.1-12.2 Nm
stud acorn nuts (FLHR/C)
1.23 HEADLAMP ALIGNMENT, Auxiliary Lamp
Alignment
Auxiliary lamp flange nut 15-18 ft-lbs 20.3-24.4 Nm
C.3 ABS BRAKE LINES, ABS Module to Front
Brake Calipers
Banjo bleeder bolts to calipers 17-19 ft-lbs 23.1-25.8 Nm
Banjo bleeder bolt to caliper 17-19 ft-lbs 23.1-25.8 Nm 2.15 FRONT BRAKE CALIPER, Installation
2.14 FRONT BRAKE MASTER CYLINDER, Front
Brake Line - Non-ABS Equipped
Banjo bleeder bolt to front brake caliper 17-19 ft-lbs 23.1-25.8 Nm
Banjo bolt to ABS module 12.5-14.5 ft-lbs 16.9-19.7 Nm C.1 ABS MODULE, Installation
C.3 ABS BRAKE LINES, Front Master Cylinder to
ABS Module
Banjo bolt to ABS module 12.5-14.5 ft-lbs 16.9-19.7 Nm
C.3 ABS BRAKE LINES, ABS Module to Front
Brake Calipers
Banjo bolt to ABS module 12.5-14.5 ft-lbs 16.9-19.7 Nm
C.3 ABS BRAKE LINES, Rear Master Cylinder to
ABS Module
Banjo bolt to ABS module 12.5-14.5 ft-lbs 16.9-19.7 Nm
C.3 ABS BRAKE LINES, ABS Module to Rear
Brake Caliper
Banjo bolt to ABS module 12.5-14.5 ft-lbs 16.9-19.7 Nm
2.16 REAR BRAKE MASTER CYLINDER, Rear
Brake Line: Non-ABS Equipped
Banjo bolt to caliper 17-19 ft-lbs 23.1-25.8 Nm
Banjo bolt to caliper 17-19 ft-lbs 23.1-25.8 Nm 2.17 REAR BRAKE CALIPER, Installation
C.3 ABS BRAKE LINES, Front Master Cylinder to
ABS Module
Banjo bolt to front master cylinder 12.5-14.5 ft-lbs 16.9-19.7 Nm
VII
TORQUE VALUES
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
2.14 FRONT BRAKE MASTER CYLINDER,
Assembly and Installation
Banjo bolt to master cylinder 13-15 ft-lbs 17.6-20.3 Nm
2.16 REAR BRAKE MASTER CYLINDER,
Assembly and Installation
Banjo bolt to master cylinder 13-15 ft-lbs 17.6-20.3 Nm
2.16 REAR BRAKE MASTER CYLINDER, Rear
Brake Line: Non-ABS Equipped
Banjo bolt to master cylinder 12.5-14.5 ft-lbs 16.9-19.7 Nm
C.3 ABS BRAKE LINES, Rear Master Cylinder to
ABS Module
Banjo bolt to master cylinder 12.5-14.5 ft-lbs 17.0-19.7 Nm
2.14 FRONT BRAKE MASTER CYLINDER, Front
Brake Line - Non-ABS Equipped
Banjo bolt to master cylinder reservoir 12.5-14.5 ft-lbs 17.0-19.7 Nm
C.3 ABS BRAKE LINES, ABS Module to Rear
Brake Caliper
Banjo bolt to rear caliper 17-19 ft-lbs 23.1-25.8 Nm
Battery terminal bolt 60-70 in-lbs 6.8-7.9 Nm 1.3 MAINTENANCE SCHEDULE, General
Battery terminal bolt 60-70 in-lbs 6.8-7.9 Nm 1.17 BATTERY MAINTENANCE, Battery
Battery terminal bolt 60-70 in-lbs 6.8-7.9 Nm 1.17 BATTERY MAINTENANCE, Battery
Battery terminal bolt 60-70 in-lbs 6.8-7.9 Nm 7.9 STARTER, Installation
Battery terminal bolt 60-70 in-lbs 6.8-7.9 Nm 7.22 ALTERNATOR, Installation
Battery tray screws 72-96 in-lbs 8.1-10.8 Nm 2.51 REAR FRAME, Rear Frame
Battery tray screws 72-96 in-lbs 8.1-10.9 Nm 7.7 ELECTRICAL CADDIES, Battery Tray
1.15 BRAKE PADS AND DISCS, Brake Pad
Replacement/metric
Brake caliper (front) mounting screws 28-38 ft-lbs 37.9-51.5 Nm
Brake caliper (front) mounting screws 28-38 ft-lbs 37.9-51.5 Nm 2.15 FRONT BRAKE CALIPER, Installation/metric
Brake caliper (rear) socket head screws 43-48 ft-lbs 58.3-65.1 Nm 2.5 REAR WHEEL, Installation/metric
1.15 BRAKE PADS AND DISCS, Brake Pad
Replacement/metric
Brake caliper (rear) to caliper bracket 43-48 ft-lbs 58.3-65.1 Nm
screws
Brake caliper (rear) to caliper bracket 43-48 ft-lbs 58.3-65.1 Nm 2.17 REAR BRAKE CALIPER, Installation/metric
screws
Brake caliper bleeder valve 80-100 in-lbs 9.0-11.3 Nm 1.16 BLEEDING BRAKES, Procedure
Brake caliper pad pin 75-102 in-lbs 8.5.-11.5 Nm 1.3 MAINTENANCE SCHEDULE, General
1.15 BRAKE PADS AND DISCS, Brake Pad
Replacement/Always use new pin
Brake caliper pad pin 75-102 in-lbs 8.5-11.5 Nm
1.15 BRAKE PADS AND DISCS, Brake Pad
Replacement/Always use new pin
Brake caliper pad pin 75-102 in-lbs 8.5-11.5 Nm
2.4 FRONT WHEEL, Installation/Always use new
screws
Brake disc (front) screws 16-24 ft-lbs 22-33 Nm
2.5 REAR WHEEL, Installation/Always use new
screws
Brake disc (rear) screws 30-45 ft-lbs 41-61 Nm
2.16 REAR BRAKE MASTER CYLINDER, Rear
Brake Line: Non-ABS Equipped
Brake light switch bracket fastener 80-100 in-lbs 9.0-11.3 Nm
C.3 ABS BRAKE LINES, Rear Master Cylinder to
ABS Module
Brake light switch bracket fastener 80-100 in-lbs 9.0-11.3 Nm
C.3 ABS BRAKE LINES, Front Master Cylinder to
ABS Module
Brake line bracket flange screw 20-30 in-lbs 2.3-3.4 Nm
C.3 ABS BRAKE LINES, ABS Module to Front
Brake Calipers
Brake line bracket flange screw 20-30 in-lbs 2.3-3.4 Nm
Brake line bracket to lower fork bracket 120-180 in-lbs 13.6-20.3 Nm 2.21 STEERING HEAD BEARINGS, Installation
screw
VIII TORQUE VALUES
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
2.16 REAR BRAKE MASTER CYLINDER,
Assembly and Installation
Brake pedal shaft locknut 15-20 ft-lbs 20-27 Nm
2.16 REAR BRAKE MASTER CYLINDER, Rear
Brake Line: Non-ABS Equipped
Brake pedal shaft locknut 15-20 ft-lbs 20-27 Nm
C.3 ABS BRAKE LINES, Rear Master Cylinder to
ABS Module
Brake pedal shaft locknut 15-20 ft-lbs 20-27 Nm
3.17 TOP END OVERHAUL: ASSEMBLY, Breather
Assembly
Breather assembly bolts 90-120 in-lbs 10.2-13.6 Nm
Breather bolts 22-24 ft-lbs 29.8-32.5 Nm 4.4 AIR CLEANER ASSEMBLY, Installation/metric
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Support Plate and Cover
Cam chain tensioner fasteners 100-120 in-lbs 11.3-13.6 Nm
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Support Plate and Cover
Cam cover screws 125-155 in-lbs 14.1-17.5 Nm
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Support Plate and Cover
Cam support plate screws 90-120 in-lbs 10.2-13.6 Nm
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Support Plate and Cover
Cam support plate screws 90-120 in-lbs 10.2-13.6 Nm
7.33 ADVANCED AUDIO SYSTEM, Radio (Storage
Box)
CB module to radio screw 35-45 in-lbs 4.0-5.1 Nm
CB module to radio screw 35-45 in-lbs 4.0-5.1 Nm 7.33 ADVANCED AUDIO SYSTEM, CB Module
Chain tensioner fasteners 15-19 ft-lbs 20.3-25.8 Nm 5.4 DRIVE COMPONENTS, Installation
4.22 EVAPORATIVE EMISSIONS CONTROL (CA
MODELS), Charcoal Canister/metric
Charcoal canister screws 10-15 in-lbs 1.1-1.7 Nm
7.21 CRANKSHAFT POSITION SENSOR
(CKP), Installation
CKP sensor mount screw 90-120 in-lbs 10.2-13.6 Nm
Clutch adjuster screw locknut 72-120 in-lbs 8.1-13.6 Nm 1.3 MAINTENANCE SCHEDULE, General
Clutch cable fitting 90-120 in-lbs 10.2-13.6 Nm 2.25 CLUTCH CABLE, Installation
6.5 CLUTCH RELEASE COVER, Assembly and
Installation
Clutch cable fitting 90-120 in-lbs 10.2-13.6 Nm
Clutch diaphragm spring retainer bolts 90-110 in-lbs 10.2-12.4 Nm 5.6 CLUTCH, Clutch Pack Only
Clutch hub mainshaft nut 70-80 ft-lbs 94.9-108.5 Nm 5.4 DRIVE COMPONENTS, Installation
Clutch inspection cover screws 84-108 in-lbs 9.5-12.2 Nm 1.3 MAINTENANCE SCHEDULE, General
Clutch inspection cover screws 84-108 in-lbs 9.5-12.2 Nm 1.7 PRIMARY CHAIN, Chaincase Lubricant
Clutch inspection cover screws 84-108 in-lbs 9.5-12.2 Nm 1.11 CLUTCH, Adjustment
2.39 INNER FAIRING: FLHX, FLHT/C/U, Installation
Clutch lever bracket handlebar clamp 72-108 in-lbs 8-12 Nm
screws
6.5 CLUTCH RELEASE COVER, Assembly and
Installation
Clutch release cover screws 84-108 in-lbs 9.5-12.2 Nm
5.4 DRIVE COMPONENTS, Installation/Initial
torque then back off one turn.
Compensating sprocket bolt 100 ft-lbs 135.7 Nm
5.4 DRIVE COMPONENTS, Installation/Final
torque
Compensating sprocket bolt 140 ft-lbs 190.0 Nm
Console rear bracket screws 20-30 in-lbs 2.7-3.4 Nm 4.5 FUEL TANK, Installation
Console-to-tank screw 36-60 in-lbs 4.1-6.8 Nm 4.5 FUEL TANK, Installation
4.5 FUEL TANK, Evaporative Emissions Tube:
Non-CA Models/metric
Console-to-tank screw 36-60 in-lbs 4.1-6.8 Nm
Console-to-tank screw 36-60 in-lbs 4.1-6.8 Nm 4.6 FUEL TANK TOP PLATE, Installation/metric
TORQUE VALUES IX
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
4.22 EVAPORATIVE EMISSIONS CONTROL (CA
MODELS), Fuel Vapor Vent Tube/metric
Console-to-tank screw 36-60 in-lbs 4.1-6.8 Nm
7.31 GAUGES AND INSTRUMENTS:
FLHR/C, Speedometer
Console-to-tank screw 36-60 in-lbs 4.1-6.8 Nm
7.32 INDICATOR LAMPS: FLHR/C, Indicator
Lamps
Console-to-tank screw 36-60 in-lbs 4.1-6.8 Nm
Cover bracket screws 40-60 in-lbs 4.5-6.8 Nm 4.4 AIR CLEANER ASSEMBLY, Installation/metric
4.4 AIR CLEANER ASSEMBLY, Installation/Use
Loctite Medium Strength Threadlocker 243 (Blue)
Cover screw 36-60 in-lbs 4.1-6.8 Nm
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Crankcase
Crankcase bolts, final 15-19 ft-lbs 20.3-25.8 Nm
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Crankcase
Crankcase bolts, initial 10 ft-lbs 13.6 Nm
Crankcase pipe plugs 120-144 in-lbs 13.6-16.3 Nm 3.28 CRANKCASE, Pipe Plug and Oil Fittings
3.15 INSTALLING ENGINE IN CHASSIS, Procedure
Crankcase to front engine mounting 36-40 ft-lbs 48.8-54.2 Nm
bracket nuts
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Support Plate and Cover
Crank sprocket bolt, final torque 24 ft-lbs 32.5 Nm
Crossover pipe hanger bracket 84-132 in-lbs 9.5-14.9 Nm 3.30 OIL PAN, Installation
Crossover pipe hanger bracket 84-132 in-lbs 9.5-14.9 Nm 4.19 EXHAUST SYSTEM, System Installation
Crossover support clamp-to-transmission 14-18 ft-lbs 19.0-24.4 Nm 4.19 EXHAUST SYSTEM, System Installation
bracket fastener
3.17 TOP END OVERHAUL: ASSEMBLY, Cylinder
Head/See special method to tighten
Cylinder head bolts, final 15-17 ft-lbs 20.3-23.0 Nm
Cylinder head bolts, final 15-17 ft-lbs 20.3-23.1 Nm 3.24 CYLINDER, Inspection
3.17 TOP END OVERHAUL: ASSEMBLY, Cylinder
Head/See special method to tighten
Cylinder head bolts, initial 120-144 in-lbs 13.5-16.2 Nm
Cylinder head bolts, initial 120-144 in-lbs 13.6-16.3 Nm 3.24 CYLINDER, Inspection
Cylinder head flange adapter screws 96-144 in-lbs 10.9-16.3 Nm 4.13 INDUCTION MODULE, Installation/metric
Cylinder head flange adapter screws 96-144 in-lbs 10.9-16.3 Nm 4.13 INDUCTION MODULE, Installation/metric
Cylinder stud 10-20 ft-lbs 3.6-27.1 Nm 3.28 CRANKCASE, Cylinder Studs
Diaphragm spring retainer bolts 90-110 in-lbs 10.2-12.4 Nm 5.6 CLUTCH, Clutch Pack and Bearing
4.22 EVAPORATIVE EMISSIONS CONTROL (CA
MODELS), Charcoal Canister/metric
Electrical caddy (left) screws 72-96 in-lbs 8.1-10.9 Nm
2.36 LOWER FAIRING AND ENGINE
GUARD, Engine Guard
Engine guard T40 TORX screws 15-20 ft-lbs 20.3-27.1 Nm
Engine mount bracket fasteners 36-40 ft-lbs 48.8-54.2 Nm 2.54 FRONT ENGINE MOUNT, Installation
Engine mount end cap fasteners 42-48 ft-lbs 56.9-65.0 Nm 2.54 FRONT ENGINE MOUNT, Installation
Engine oil drain plug 14-21 ft-lbs 19.0-28.5 Nm 1.3 MAINTENANCE SCHEDULE, General
1.6 ENGINE OIL AND FILTER, Changing Oil and
Oil Filter
Engine oil drain plug 14-21 ft-lbs 19.0-28.5 Nm
3.30 OIL PAN, Installation/Clean plug before
installation
Engine oil drain plug 14-21 ft-lbs 19.0-28.5 Nm
Engine to front engine mounting bracket 36-40 ft-lbs 49-54 Nm 1.24 ENGINE MOUNTS, Inspection
4.12 ENGINE TEMPERATURE SENSOR
(ET), Installation
ET sensor 120-180 in-lbs 13.6-20.3 Nm
X TORQUE VALUES
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
4.19 EXHAUST SYSTEM, System Installation/
Always use a new clamp
Exhaust crossover pipe clamp 25-30 ft-lbs 33.9-40.7 Nm
Exhaust flange adapter nuts 100-120 in-lbs 11.3-13.6 Nm 4.19 EXHAUST SYSTEM, System Installation
Exhaust flange adapter nuts 100-120 in-lbs 11.3-13.6 Nm 4.19 EXHAUST SYSTEM, System Installation
Exhaust flange adapter nuts 100-120 in-lbs 11.3-13.6 Nm 4.19 EXHAUST SYSTEM, System Installation
Exhaust flange adapter nuts 100-120 in-lbs 11.3-13.6 Nm 4.19 EXHAUST SYSTEM, System Installation
Exhaust heat shield worm drive clamp 20-40 in-lbs 2.3-4.5 Nm 4.19 EXHAUST SYSTEM, System Installation
screw
Exhaust side bracket carriage bolt 20-25 ft-lbs 27.1-33.9 Nm 4.19 EXHAUST SYSTEM, System Installation
4.20 ACTIVE EXHAUST (HDI), Exhaust Valve
Actuator
Exhaust valve actuator fasteners 32-40 in-lbs 3.6-4.5 Nm
Fairing bracket/steering head thru bolt 20-30 ft-lbs 27.1-40.7 Nm 2.44 INNER FAIRING: FLTR, Installation
locknuts (FLTR)
Fairing cap screws 25-30 in-lbs 2.8-3.4 Nm 2.38 FAIRING CAP: FLHX, FLHT/C/U, Fairing Cap
7.19 FAIRING CAP SWITCHES:
FLHTC/U, Installation
Fairing cap screws 25-30 in-lbs 2.8-3.4 Nm
2.39 INNER FAIRING: FLHX, FLHT/C/U, Installation
Fairing speaker lower screw (FLHX, 22-28 in-lbs 2.5-3.2 Nm
FLHTC/U)
7.33 ADVANCED AUDIO SYSTEM, Front Fairing
Speakers
Fairing speaker lower screw (FLHX, 22-28 in-lbs 2.5-3.2 Nm
FLHTC/U)
2.39 INNER FAIRING: FLHX, FLHT/C/U, Installation
Fairing speaker upper screws (FLHX, 35-50 in-lbs 4.0-5.7 Nm
FLHTC/U)
7.33 ADVANCED AUDIO SYSTEM, Front Fairing
Speakers
Fairing speaker upper screws (FLHX, 35-50 in-lbs 4.0-5.7 Nm
FLHTC/U)
Fork bracket pinch bolt 53-57 ft-lbs 71.9-77.3 Nm 1.21 STEERING HEAD BEARINGS, Adjustment
Fork bracket pinch bolt 53-57 ft-lbs 71.9-77.3 Nm 2.19 FRONT FORK, Installation
Fork cap bolt 60-70 ft-lbs 81.4-94.9 Nm 2.19 FRONT FORK, Installation
Fork damper tube screw (6mm) 132-216 in-lbs 14.9-24.4 Nm 2.19 FRONT FORK, Assembly
7.18 IGNITION/LIGHT KEY SWITCH AND FORK
LOCK, FLHR/C
Fork lock screws (FLHR/C) 36-60 in-lbs 4.1-6.8 Nm
Fork oil drain plug 72-96 in-lbs 8-11 Nm 2.19 FRONT FORK, Changing Fork Oil
1.21 STEERING HEAD BEARINGS, Adjustment/
Anti-seize
Fork stem nut 70-80 ft-lbs 94.9-108.4 Nm
1.21 STEERING HEAD BEARINGS, Adjustment/
Anti-seize
Fork stem nut 70-80 ft-lbs 94.9-108.4 Nm
Fork stem nut 70-80 ft-lbs 95-109 Nm 2.21 STEERING HEAD BEARINGS, Installation
Fork tube plug 60-70 ft-lbs 81.4-94.9 Nm 2.19 FRONT FORK, Changing Fork Oil
Frame cover fastener, rear 15-20 ft lbs 20.3-27.1 Nm 2.31 TOUR-PAK, Luggage Rack/Tour-Pak Support
Frame cover fastener, rear 15-20 ft-lbs 20-27 Nm 2.49 REAR FENDER, Installation
Front axle holder nuts 132-180 in-lbs 14.9-20.3 Nm 2.4 FRONT WHEEL, Installation/metric
Front axle nut 60-65 ft-lbs 81.4-88.1 Nm 2.4 FRONT WHEEL, Installation/metric
C.2 WHEEL SPEED SENSORS, Front Wheel
Speed Sensor
Front brake caliper mounting screws 28-38 ft-lbs 37.9-51.5 Nm
2.14 FRONT BRAKE MASTER CYLINDER, Front
Brake Line - Non-ABS Equipped
Front brake line bracket screw 120-180 in-lbs 13.6-20.3 Nm
TORQUE VALUES XI
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
C.3 ABS BRAKE LINES, ABS Module to Front
Brake Calipers
Front brake line-to-lower fork bracket 120-180 in-lbs 13.6-20.3 Nm
fastener
Front cylinder head exhaust flange nut 9-18 in-lbs 1-2 Nm 4.19 EXHAUST SYSTEM, System Installation
Front engine mount end cap fastener 42-48 ft-lbs 56.9-65.0 Nm 1.24 ENGINE MOUNTS, Inspection
Front engine mount fasteners 40-50 ft-lbs 54.2-67.8 Nm 2.54 FRONT ENGINE MOUNT, Installation
Front fender mount screws 16-20 ft-lbs 22-27 Nm 2.48 FRONT FENDER, Installation
Front fender tip lamp bracket screws 20-25 in-lbs 2.3-2.8 Nm 7.15 FENDER TIP LAMPS, Front Fender Tip Lamp
7.15 FENDER TIP LAMPS, Front Fender Tip Lamp
Jumper Harness
Front fender tip lamp bracket screws 20-25 in-lbs 2.3-2.8 Nm
7.15 FENDER TIP LAMPS, Front Fender Tip Lamp
Jumper Harness
Front fender tip lamp trim strip tee bolt 10-15 in-lbs 1.1-1.7 Nm
nuts
Front master cylinder reservoir cover 7-10 in-lbs 0.8-1.1 Nm 1.14 BRAKES, Fluid Inspection
screws
1.15 BRAKE PADS AND DISCS, Brake Pad
Replacement
Front master cylinder reservoir cover 7-10 in-lbs 0.8-1.1 Nm
screws
Front master cylinder reservoir cover 7-10 in-lbs 0.8-1.1 Nm 1.16 BLEEDING BRAKES, Procedure
screws
Front stabilizer link eyelet 18-22 ft-lbs 24.4-29.9 Nm 1.24 ENGINE MOUNTS, Inspection
Front stabilizer link eyelet 18-22 ft-lbs 24.4-29.9 Nm 1.24 ENGINE MOUNTS, Inspection
2.41 UPPER FAIRING AND WINDSHIELD:
FLTR, Outer Fairing
Front turn signal lamp bracket stud acorn 40-50 in-lbs 4.5-5.7 Nm
nuts (FLTR)
7.16 TURN SIGNAL LAMPS, Front Turn Signal
Lamp
Front turn signal lamp mounting bracket 30-60 in-lbs 4.1-6.8 Nm
screws (FLHR/C, FLHT/C/U)
7.16 TURN SIGNAL LAMPS, Front Turn Signal
Lamp
Front turn signal lamp mounting bracket 15-20 ft-lbs 20-27 Nm
screws (FLHX)
4.5 FUEL TANK, Fuel Supply Check
Valve/Tube/metric
Fuel supply line quick-connect fitting 22-26 ft-lbs 29.8-35.3 Nm
Fuel supply tube clamp screw 66-82 in-lbs 7.5-9.3 Nm 4.16 FUEL INJECTORS, Installation/metric
7.33 ADVANCED AUDIO SYSTEM, Front Headset
Receptacle
Fuel tank console screws 36-60 in-lbs 4.1-6.8 Nm
Fuel tank front screws 15-20 ft-lbs 20.3-27.1 Nm 4.5 FUEL TANK, Installation
Fuel tank rear bracket screws 15-20 ft-lbs 20.3-27.1 Nm 4.5 FUEL TANK, Installation
2.30 SADDLEBAG SERVICE, Saddlebag
Guard/Support Rail
Guard to frame screws 32-36 ft-lbs 43.4-48.8 Nm
Handlebar clamp screws 72-80 in-lbs 8-9 Nm 4.10 TWIST GRIP SENSOR, Installation/metric
Handlebar clamp to clutch lever bracket 72-108 in-lbs 8-12 Nm 2.26 HANDLEBARS, Adjustment
screws
7.40 HANDLEBAR SWITCH ASSEMBLIES,
Assembly: Left Side Handlebar Switches
Handlebar clamp to clutch lever bracket 72-108 in-lbs 8.0-12.0 Nm
screws
7.40 HANDLEBAR SWITCH ASSEMBLIES, Installation
Handlebar clamp to clutch lever bracket 72-108 in-lbs 8.0-12.0 Nm
screws
Handlebar clamp to clutch lever bracket 60-80 in-lbs 6.8-9.0 Nm 2.25 CLUTCH CABLE, Installation
T27 TORX screws
Handlebar clamp to master cylinder 72-80 in-lbs 8-9 Nm 2.26 HANDLEBARS, Adjustment
reservoir screws
7.40 HANDLEBAR SWITCH ASSEMBLIES,
Assembly: Right Side Handlebar Switches
Handlebar clamp to master cylinder 72-80 in-lbs 8.0-9.0 Nm
screws
XII TORQUE VALUES
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
7.40 HANDLEBAR SWITCH ASSEMBLIES, Installation
Handlebar clamp to master cylinder 72-80 in-lbs 8.0-9.0 Nm
screws
Handlebar lower clamp bolts (risers) 30-40 ft-lbs 40.7-54.2 Nm 2.26 HANDLEBARS, Rubber Mounts
Handlebar switch housing screw 35-45 in-lbs 4.0-5.1 Nm 1.3 MAINTENANCE SCHEDULE, General
Handlebar switch housing screws 35-45 in-lbs 4-5 Nm 4.10 TWIST GRIP SENSOR, Installation/metric
7.40 HANDLEBAR SWITCH ASSEMBLIES,
Assembly: Right Side Handlebar Switches
Handlebar switch housing screws 35-45 in-lbs 4.0-5.0 Nm
7.40 HANDLEBAR SWITCH ASSEMBLIES,
Assembly: Left Side Handlebar Switches
Handlebar switch housing screws 35-45 in-lbs 4.0-5.0 Nm
7.40 HANDLEBAR SWITCH ASSEMBLIES, Installation
Handlebar switch housing screws 35-45 in-lbs 4.0-5.0 Nm
7.40 HANDLEBAR SWITCH ASSEMBLIES, Installation
Handlebar switch housing screws 35-45 in-lbs 4.0-5.0 Nm
Handlebar upper clamp screws 16-20 ft-lbs 21.7-27.1 Nm 2.26 HANDLEBARS, Adjustment
Handlebar upper clamp screws 16-20 ft-lbs 21.7-27.1 Nm 2.26 HANDLEBARS, Installation
Handlebar upper clamp screws 16-20 ft-lbs 21.7-27.1 Nm 2.26 HANDLEBARS, Installation
7.35 MAIN WIRING HARNESS, Installation: All
Models (Part 1)/(10 mm)
Harness ground stud flange nuts 50-90 in-lbs 5.7-10.2 Nm
7.35 MAIN WIRING HARNESS, Installation: All
Models (Part 1)/(10 mm)
Harness ground stud flange nuts 50-90 in-lbs 5.7-10.2 Nm
Headlamp door screw 9-18 in-lbs 1.0-2.0 Nm 2.48 FRONT FENDER, Installation
7.11 HEADLAMP: ALL EXCEPT FLTR, Headlamp
Assembly
Headlamp door screw 9-18 in-lbs 1.0-2.0 Nm
Headlamp housing Phillips screws 9-18 in-lbs 1.0-2.0 Nm 2.47 HEADLAMP NACELLE: FLHR/C, Installation
Headlamp housing Phillips screws 9-18 in-lbs 1.0-2.0 Nm 2.47 HEADLAMP NACELLE: FLHR/C, Installation
Headlamp housing screws (FLHR/C/S) 9-18 in-lbs 1.0-2.0 Nm 2.48 FRONT FENDER, Installation
7.11 HEADLAMP: ALL EXCEPT FLTR, Headlamp
Assembly
Headlamp housing screws (FLHR/C) 9-18 in-lbs 1.0-2.0 Nm
Headlamp nacelle handlebar chrome 15-20 in-lbs 1.7-2.3 Nm 2.47 HEADLAMP NACELLE: FLHR/C, Installation
strip flange nut
Headlamp nacelle handlebar clamp 10-20 in-lbs 1.1-2.3 Nm 2.47 HEADLAMP NACELLE: FLHR/C, Installation
shroud Phillips screws
Headlamp nacelle handlebar clamp 10-20 in-lbs 1.1-2.3 Nm 2.47 HEADLAMP NACELLE: FLHR/C, Installation
shroud Phillips screws
Headlamp nacelle to fork bracket stud 72-108 in-lbs 8.1-12.2 Nm 2.47 HEADLAMP NACELLE: FLHR/C, Installation
acorn nuts
7.11 HEADLAMP: ALL EXCEPT FLTR, Headlamp
Assembly
Headlamp retaining ring screws (FLXH, 23-28 in-lbs 2.6-3.2 Nm
FLHT/C/U)
Horn bracket acorn nut 80-120 in-lbs 9.0-13.6 Nm 7.27 HORN, Installation
Horn bracket to cylinder head screws 35-40 ft-lbs 48-54 Nm 4.13 INDUCTION MODULE, Installation/metric
7.35 MAIN WIRING HARNESS, Installation: All
Models (Part 1)
Horn bracket to cylinder head screws 35-40 ft-lbs 48-54 Nm
Horn stud flange nut 80-100 in-lbs 9.0-11.3 Nm 7.27 HORN, Installation
Ignition coil screws 32-40 in-lbs 3.6-4.5 Nm 7.5 IGNITION COIL, Installation
7.18 IGNITION/LIGHT KEY SWITCH AND FORK
LOCK, FLHX, FLHT/C/U, FLTR
Ignition switch housing nut 125-150 in-lbs 14.1-16.9 Nm
TORQUE VALUES XIII
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
7.18 IGNITION/LIGHT KEY SWITCH AND FORK
LOCK, FLHX, FLHT/C/U, FLTR
Ignition switch housing screws 36-60 in-lbs 4.1-6.8 Nm
7.18 IGNITION/LIGHT KEY SWITCH AND FORK
LOCK, FLHR/C
Ignition switch screws (FLHR/C) 20-30 in-lbs 2.3-3.4 Nm
7.20 INSTRUMENT NACELLE SWITCHES:
FLTR, Installation
Instrument bezel screws 25-35 in-lbs 2.8-4.0 Nm
Instrument bezel screws (FLTR) 25-35 in-lbs 2.8-4.0 Nm 2.42 INSTRUMENT BEZEL: FLTR, Bezel
7.18 IGNITION/LIGHT KEY SWITCH AND FORK
LOCK, FLHR/C
Instrument console screws 36-60 in-lbs 4.1-6.8 Nm
7.20 INSTRUMENT NACELLE SWITCHES:
FLTR, Installation
Instrument nacelle to fork bracket screws 15-20 ft-lbs 20-27 Nm
7.20 INSTRUMENT NACELLE SWITCHES:
FLTR, Installation
Instrument nacelle to fork bracket screws 15-20 ft-lbs 20-27 Nm
2.43 INSTRUMENT NACELLE: FLTR, Instrument
Nacelle
Instrument nacelle to fork bracket screws 15-20 ft-lbs 20-27 Nm
(FLTR)
2.43 INSTRUMENT NACELLE: FLTR, Instrument
Nacelle
Instrument nacelle to fork bracket screws 15-20 ft-lbs 20-27 Nm
(FLTR)
Jiffy stand bracket fasteners 36-42 ft-lbs 48.8-57.0 Nm 2.53 JIFFY STAND, Jiffy Stand Bracket
2.53 JIFFY STAND, Jiffy Stand Interlock
Sensor/Use Loctite Medium Strength Threadlocker
243 (blue) if reusing screw
Jiffy stand interlock sensor fastener 96-120 in-lbs 10.8-13.6 Nm
Jiffy stand leg stop hex screw 15-20 ft-lbs 20.3-27.1 Nm 2.53 JIFFY STAND, Installation
Left electrical caddy fastener 72-96 in-lbs 8.1-10.8 Nm 2.51 REAR FRAME, Rear Frame
Left-side caddy mounting screws 72-96 in-lbs 8.1-10.9 Nm 7.7 ELECTRICAL CADDIES, Left Side Caddy
7.16 TURN SIGNAL LAMPS, Rear Turn Signal
Lamps Bracket
License plate bracket screws 60-80 in-lbs 6.8-9.0 Nm
7.16 TURN SIGNAL LAMPS, Rear Turn Signal
Lamps Bracket
License plate bracket screws 60-80 in-lbs 6.8-9.0 Nm
3.17 TOP END OVERHAUL: ASSEMBLY, Push
Rods, Lifters and Covers
Lifter cover screws 90-120 in-lbs 10.2-13.6 Nm
Long post jam nut 65-80 in-lbs 7.3-9.0 Nm 7.10 STARTER SOLENOID, Solenoid Contacts
2.36 LOWER FAIRING AND ENGINE
GUARD, Lower Fairing (FLHTCU)
Lower fairing clip stud flange nuts 35-40 in-lbs 4.0-4.5 Nm
2.36 LOWER FAIRING AND ENGINE
GUARD, Lower Fairing (FLHTCU)
Lower fairing glove box tray T20 TORX 20-25 in-lbs 2.3-2.8 Nm
screws
2.36 LOWER FAIRING AND ENGINE
GUARD, Lower Fairing (FLHTCU)
Lower fairing glove box tray T20 TORX 20-25 in-lbs 2.3-2.8 Nm
screws
2.36 LOWER FAIRING AND ENGINE
GUARD, Lower Fairing (FLHTCU)
Lower fairing to engine guard clamp T40 90-100 in-lbs 10.2-11.3 Nm
TORX screws
Luggage rack fastener 15-20 ft lbs 20.3-27.1 Nm 2.31 TOUR-PAK, Luggage Rack/Tour-Pak Support
Luggage rack screws 15-20 ft-lbs 20-27 Nm 2.49 REAR FENDER, Installation
Mainshaft/countershaft nuts 55-65 ft-lbs 74.6-88.2 Nm 6.6 TRANSMISSION ASSEMBLY, Assembly
Master cylinder reservoir cover 7-10 in-lbs 0.8-1.1 Nm 1.3 MAINTENANCE SCHEDULE, General
Master cylinder reservoir cover 12-15 in-lbs 1.4-1.7 Nm 1.3 MAINTENANCE SCHEDULE, General
2.14 FRONT BRAKE MASTER CYLINDER,
Assembly and Installation
Master cylinder reservoir handlebar 72-84 in-lbs 8.1-9.5 Nm
clamp screws
Mirror flange nut (FLHX) 30-40 in-lbs 3.4-4.5 Nm 2.27 MIRRORS, FLHX/metric
XIV TORQUE VALUES
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
Mirror stem acorn nut 60-96 in-lbs 6.8-10.8 Nm 2.27 MIRRORS, All Models Except FLHX/metric
Muffler clamp 38-43 ft-lbs 51.5-58.3 Nm 4.19 EXHAUST SYSTEM, Mufflers
Neutral switch 120-180 in-lbs 13.6-20.3 Nm 6.8 TRANSMISSION CASE, Installation
Neutral switch 120-180 in-lbs 13.6-20.3 Nm 7.24 NEUTRAL SWITCH, Installation
O2 sensor 30-44 ft-lbs 40.7-59.7 Nm 4.15 OXYGEN SENSORS (O2), Installation/metric
Oil pan fasteners 84-132 in-lbs 9.5-14.9 Nm 3.30 OIL PAN, Installation/Torque sequence
3.30 OIL PAN, Installation/Apply Loctite Pipe
Sealant With Teflon 565 (P/N 99818-97)
Oil pan tapered plug 18-22 ft-lbs 24.4-29.8 Nm
7.25 OIL PRESSURE SWITCH AND
SENDER, Installation
Oil pressure sender 96-120 in-lbs 11-14 Nm
7.25 OIL PRESSURE SWITCH AND
SENDER, Installation
Oil pressure switch 96-120 in-lbs 11-14 Nm
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Support Plate and Cover
Oil pump screws, initial torque 40-45 in-lbs 4.5-5.1 Nm
2.41 UPPER FAIRING AND WINDSHIELD:
FLTR, Outer Fairing
Outer fairing long screws (FLTR) 10-15 in-lbs 1.1-1.7 Nm
2.37 UPPER FAIRING AND WINDSHIELD: FLHX,
FLHT/C/U, Outer Fairing and Windshield
Outer fairing screws (FLHX, FLHT/C/U) 20-30 in-lbs 2.3-3.4 Nm
2.41 UPPER FAIRING AND WINDSHIELD:
FLTR, Outer Fairing
Outer fairing short screws (FLTR) 6-12 in-lbs 0.7-1.4 Nm
2.52 FOOTBOARDS AND FOOTRESTS, Passenger
Footboard
Passenger footboard/footrest fastener 36-42 ft-lbs 48.8-56.9 Nm
2.52 FOOTBOARDS AND FOOTRESTS, Passenger
Footrest: FLHX
Passenger footboard/footrest fastener 36-42 ft-lbs 48.8-56.9 Nm
2.52 FOOTBOARDS AND FOOTRESTS, Passenger
Footrest: FLHX/Use Loctite Medium
Strength Threadlocker 243 (blue)
Passenger footrest pad socket head 15-20 ft-lbs 20-27 Nm
screw (FLHX)
Piston jet screws 25-35 in-lbs 2.8-3.9 Nm 3.28 CRANKCASE, Right Crankcase Half
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Support Plate and Cover
Primary cam sprocket flange bolts, final 34 ft-lbs 46.1 Nm
torque
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Support Plate and Cover
Primary cam sprocket flange bolts, initial 15 ft-lbs 20.3 Nm
torque
3.19 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Support Plate and Cover
Primary cam sprocket flange bolts, initial 15 ft-lbs 20.3 Nm
torque
Primary chaincase drain plug 14-21 ft-lbs 19.0-28.5 Nm 1.3 MAINTENANCE SCHEDULE, General
Primary chaincase drain plug 14-21 ft-lbs 19.0-28.5 Nm 1.7 PRIMARY CHAIN, Chaincase Lubricant
5.3 PRIMARY CHAINCASE COVER, Installation/
See sequence in the procedure
Primary cover fasteners 108-120 in-lbs 12.2-13.6 Nm
7.33 ADVANCED AUDIO SYSTEM, Radio (Storage
Box)
Radio (storage box) to support bracket 35-45 in-lbs 4.0-5.1 Nm
screws
Radio bracket/inner fairing to fairing 96-144 in-lbs 10.9-16.3 Nm 2.44 INNER FAIRING: FLTR, Installation
bracket stud locknuts (FLTR)
7.35 MAIN WIRING HARNESS, Installation: FLHX,
FLHT/C/U (Part 2)
Radio mounting screw 35-45 in-lbs 4.0-5.1 Nm
7.18 IGNITION/LIGHT KEY SWITCH AND FORK
LOCK, FLHX, FLHT/C/U, FLTR
Radio support bracket screws 35-45 in-lbs 4.0-5.1 Nm
2.30 SADDLEBAG SERVICE, Saddlebag
Guard/Support Rail
Rail clamp screws 30-50 in-lbs 3.0-6.0 Nm
TORQUE VALUES XV
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
1.13 REAR BELT DEFLECTION, Setting Belt
Deflection/For belt adjustment only
Rear axle cone nut 15-20 ft-lbs 20-27 Nm
1.13 REAR BELT DEFLECTION, Setting Belt
Deflection
Rear axle cone nut 95-105 ft-lbs 128.8-142.4 Nm
Rear axle cone nut (preliminary) 15-20 ft-lbs 20-27 Nm 2.5 REAR WHEEL, Installation/metric
2.16 REAR BRAKE MASTER CYLINDER, Rear
Brake Line: Non-ABS Equipped/Use Loctite Pipe
Sealant with Teflon 565
Rear brake light switch 12-15 ft-lbs 16.3-20.3 Nm
C.3 ABS BRAKE LINES, Rear Master Cylinder to
ABS Module/Use Loctite Pipe Sealant with Teflon
565
Rear brake light switch 12-15 ft-lbs 16.3-20.3 Nm
Rear cylinder head exhaust flange nut 9-18 in-lbs 1-2 Nm 4.19 EXHAUST SYSTEM, System Installation
Rear fascia flange nuts (FLHX) 30-45 in-lbs 3.4-5.1 Nm 2.50 REAR FASCIA: FLHX, Installation
Rear fascia flange nuts (FLHX) 30-45 in-lbs 3.4-5.1 Nm 2.50 REAR FASCIA: FLHX, Stud Plate
Rear fascia lamp screws (FLHX) 18-22 in-lbs 2.0-2.5 Nm 2.50 REAR FASCIA: FLHX, Installation
Rear fender lights harness stud plate 60-96 in-lbs 6.8-10.9 Nm 7.14 TAIL LAMP, Rear Fender Lights Harness
flange nuts
Rear fender mounting screws 15-20 ft-lbs 20-27 Nm 2.49 REAR FENDER, Installation
Rear fender support-to-fender nut 45-85 in-lbs 5.1-9.6 Nm 2.50 REAR FASCIA: FLHX, Stud Plate
Rear fender support -to-saddlebag sup- 15-20 ft-lbs 20-27 Nm 2.49 REAR FENDER, Installation
port fastener
2.30 SADDLEBAG SERVICE, Saddlebag
Guard/Support Rail
Rear fender support-to-saddlebag sup- 15-20 ft-lbs 20.3-27.1 Nm
port fastener
Rear fender support-to-saddlebag sup- 15-20 ft-lbs 20.3-27.1 Nm 2.50 REAR FASCIA: FLHX, Stud Plate
port fastener
Rear fender tip lamp screws 20-25 in-lbs 2.3-2.8 Nm 7.15 FENDER TIP LAMPS, Rear Fender Tip Lamp
2.24 REAR FORK, Installation/Apply two drops of
Loctite Medium Strength Threadlocker 243 (blue)
to threads
Rear fork bracket bolts 55-65 ft-lbs 74.6-88.1 Nm
2.24 REAR FORK, Installation/Apply two drops of
Loctite Medium Strength Threadlocker 243 (blue)
to threads
Rear fork pivot shaft nuts 55-66 ft-lbs 74.6-89.5 Nm
rear frame fastener 40-50 ft-lbs 54.2-67.8 Nm 2.51 REAR FRAME, Rear Frame
Rear frame-to-main frame fastener 40-50 ft-lbs 54.2-67.8 Nm 1.24 ENGINE MOUNTS, Inspection
Rear master cylinder reservoir cover 12-15 in-lbs 1.4-1.7 Nm 1.14 BRAKES, Fluid Inspection
screws
1.15 BRAKE PADS AND DISCS, Brake Pad
Replacement
Rear master cylinder reservoir cover 12-15 in-lbs 1.4-1.7 Nm
screws
Rear master cylinder reservoir cover 12-15 in-lbs 1.4-1.7 Nm 1.16 BLEEDING BRAKES, Procedure
screws
2.16 REAR BRAKE MASTER CYLINDER,
Assembly and Installation
Rear master cylinder to engine mount 10.5-12.5 ft-lbs 14-17 Nm
end cap screws
2.16 REAR BRAKE MASTER CYLINDER, Rear
Brake Line: Non-ABS Equipped
Rear master cylinder-to-frame screws 126-150 in-lbs 14.2-17.0 Nm
C.3 ABS BRAKE LINES, Rear Master Cylinder to
ABS Module
Rear master cylinder-to-frame screws 126-150 in-lbs 14.2-17.0 Nm
1.13 REAR BELT DEFLECTION, Setting Belt
Deflection
Rear muffler fastener 96-144 in-lbs 10.9-16.3 Nm
XVI TORQUE VALUES
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
2.30 SADDLEBAG SERVICE, Saddlebag
Guard/Support Rail
Rear muffler fastener 96-144 in-lbs 10.8-16.3 Nm
Rear muffler fastener 96-144 in-lbs 10.8-16.3 Nm 4.19 EXHAUST SYSTEM, Mufflers
7.26 STOPLIGHT SWITCHES, Rear Stoplight
Switch/Use Loctite Pipe Sealant with Teflon 565
Rear stoplight switch 12-15 ft-lbs 16.3-20.3 Nm
7.16 TURN SIGNAL LAMPS, Rear Turn Signal
Lamps Bracket/Use LOCTITE High Strength
Threadlocker 271 (red)
Rear turn signal lamps bracket screws 84-144 in-lbs 9.5-16.3 Nm
7.16 TURN SIGNAL LAMPS, Rear Turn Signal
Lamps Bracket/Use LOCTITE High Strength
Threadlocker 271 (red)
Rear turn signal lamps bracket screws 84-144 in-lbs 9.5-16.3 Nm
7.16 TURN SIGNAL LAMPS, Rear Turn Signal
Lamp
Rear turn signal lamp to rear turn signal 30-50 in-lbs 3.4-5.6 Nm
lamps bracket screws
2.52 FOOTBOARDS AND FOOTRESTS, Rider
Footboards
Rider footboard bracket socket screws 36-42 ft-lbs 48.8-57.0 Nm
2.52 FOOTBOARDS AND FOOTRESTS, Rider
Footboards
Rider footboard pivot bolt nut 60-80 in-lbs 6.8-9.0 Nm
3.17 TOP END OVERHAUL: ASSEMBLY, Rocker
Arm Support Plate
Rocker arm support plate bolts 18-22 ft-lbs 24.4-29.8 Nm
3.17 TOP END OVERHAUL: ASSEMBLY, Breather
Assembly
Rocker cover bolts 15-18 ft-lbs 20.3-24.4 Nm
3.17 TOP END OVERHAUL: ASSEMBLY, Cylinder
Head
Rocker housing bolts 120-168 in-lbs 13.6-19.0 Nm
Saddlebag latch/check strap T15 TORX 20-25 in-lbs 2.3-2.8 Nm 2.30 SADDLEBAG SERVICE, Saddlebag Hardware
screws
Saddlebag latch/check strap T15 TORX 20-25 in-lbs 2.3-2.8 Nm 2.30 SADDLEBAG SERVICE, Saddlebag Hardware
screws
Saddlebag lid check strap T20 TORX 18-20 in-lbs 2.0-2.3 Nm 2.30 SADDLEBAG SERVICE, Saddlebag Hardware
screws
Saddlebag mounting bracket screw 60-96 in-lbs 6.8-10.8 Nm 2.28 SEAT, Seat: FLHR/C
2.30 SADDLEBAG SERVICE, Saddlebag
Guard/Support Rail
Saddlebag mounting bracket screw 12-15 ft-lbs 16.3-20.3 Nm
Saddlebag mounting bracket screw 12-15 ft-lbs 16.3-20.3 Nm 2.49 REAR FENDER, Installation
Saddlebag mounting bracket screw 12-15 ft lbs 16.3-20.3 Nm 2.31 TOUR-PAK, Luggage Rack/Tour-Pak Support
fastener
Saddlebag mounting bracket to 12-15 ft-lbs 16.3-20.3 Nm 2.29 SADDLEBAGS, Installation
saddlebag support screws
2.30 SADDLEBAG SERVICE, Saddlebag
Guard/Support Rail
Saddlebag side guard to front guard 72-120 in-lbs 8.0-14.0 Nm
screw
2.30 SADDLEBAG SERVICE, Saddlebag
Guard/Support Rail
Saddlebag support rail to front guard 70-100 in-lbs 8.0-11.0 Nm
screw
2.30 SADDLEBAG SERVICE, Saddlebag
Guard/Support Rail
Saddlebag support to fender support 15-20 ft-lbs 20.0-27.0 Nm
fastener
Saddlebag support to fender support 15-20 ft-lbs 20-27 Nm 2.49 REAR FENDER, Installation
fastener
Sealing fasteners 25-27 ft-lbs 33.9-36.6 Nm 5.5 PRIMARY CHAINCASE HOUSING, Installation
Seat mounting screw 48-72 in-lbs 5.4-8.1 Nm 2.28 SEAT, Seat: FLHT, FLTR, FLHX
Seat mounting screw 48-72 in-lbs 5.4-8.1 Nm 2.28 SEAT, Seat: FLHTC/U
TORQUE VALUES XVII
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
Seat mounting screw 48-72 in-lbs 5.4-8.1 Nm 2.28 SEAT, Seat: FLHR/C
Seat strap screw 48-72 in-lbs 5.4-8.1 Nm 2.28 SEAT, Seat: FLHT, FLTR, FLHX
Seat strap screw 48-72 in-lbs 5.4-8.1 Nm 2.28 SEAT, Seat: FLHTC/U
3.26 CAM SUPPORT PLATE AND COVER, Camshafts
Secondary cam chain tensioner fastener 100-120 in-lbs 11.3-13.6 Nm
Shift drum detent arm fastener 120-150 in-lbs 13.6-17.0 Nm 6.6 TRANSMISSION ASSEMBLY, Assembly
Shift drum lock plate fasteners 57-63 in-lbs 6.4-7.1 Nm 6.6 TRANSMISSION ASSEMBLY, Assembly
Shifter rod lever screw 18-22 ft-lbs 24.4-29.8 Nm 6.8 TRANSMISSION CASE, Assembly
Shifter rod locknut 80-120 in-lbs 9.0-13.6 Nm 6.4 SHIFTER LINKAGE, Shifter Rod
Shift lever fasteners 18-22 ft-lbs 24-30 Nm 5.3 PRIMARY CHAINCASE COVER, Installation
Shift lever shaft fastener 90-110 in-lbs 10.2-12.4 5.3 PRIMARY CHAINCASE COVER, Installation
2.23 REAR SHOCK ABSORBERS, Installation/Use
LOCTITE MEDIUM STRENGTH THREADLOCKER
243 (blue)
Shock lower mounting bolt 35-40 ft-lbs 47.5-54.2 Nm
2.24 REAR FORK, Installation/Apply two or three
drops of Loctite Medium Strength Threadlocker
243 (blue) to threads
Shock lower mounting bolt 35-40 ft-lbs 47-54 Nm
2.23 REAR SHOCK ABSORBERS, Installation/Use
LOCTITE MEDIUM STRENGTH THREADLOCKER
243 (blue)
Shock upper mounting bolt 35-40 ft-lbs 47.5-54.2 Nm
Side door fasteners 13-18 ft-lbs 17.6-24.4 Nm 6.6 TRANSMISSION ASSEMBLY, Installation
2.30 SADDLEBAG SERVICE, Saddlebag
Guard/Support Rail
Side rail to saddlebag support screws 15-20 ft-lbs 20.0-27.0 Nm
Solenoid ring terminal nut 70-90 in-lbs 7.9-10.2 Nm 7.9 STARTER, Field Coil Assembly
Spark plug 12-18 ft-lbs 16.3-24.4 Nm 1.3 MAINTENANCE SCHEDULE, General
Spark plug 12-18 ft-lbs 16.3-24.4 Nm 1.20 SPARK PLUGS, Inspection
Speaker box mounting bolts 25-35 in-lbs 2.8-4.0 Nm 2.31 TOUR-PAK, Removal/Installation
2.39 INNER FAIRING: FLHX, FLHT/C/U, Installation
Speedometer/tachometer bracket screws 10-20 in-lbs 1.1-2.3 Nm
7.29 GAUGES AND INSTRUMENTS: FLHX,
FLHT/C/U, FLTR, Speedometer
Speedometer bracket screws 10-20 in-lbs 1.1-2.3 Nm
Spoke nipple 55 in-lbs 6.2 Nm 1.3 MAINTENANCE SCHEDULE, General
Spoke nipple 55 in-lbs 6.2 Nm 1.10 TIRES AND WHEELS, Wheel Spokes
2.8 WHEEL LACING: 16 INCH FRONT RIM, Procedure
Spoke nipple 55 in-lbs 6.2 Nm
2.9 WHEEL LACING: 16 INCH REAR RIM, Procedure
Spoke nipple 55 in-lbs 6.2 Nm
Spoke nipple 55 in-lbs 6.2 Nm 2.10 WHEEL LACING: 17 INCH RIM, Procedure
Spoke nipple 55 in-lbs 6.2 Nm 2.12 TRUING LACED WHEELS, Radial Truing
Starter end cover screw 90-110 in-lbs 10.2-12.4 Nm 7.9 STARTER, Field Coil Assembly
Starter mounting screw 22-24 ft-lbs 29.8-32.5 Nm 7.9 STARTER, Installation
Starter terminal post nut 70-90 in-lbs 7.9-10.2 Nm 7.9 STARTER, Installation
Starter thru bolts 39-65 in-lbs 4.4-7.3 Nm 7.9 STARTER, Field Coil Assembly
7.22 ALTERNATOR, Installation/Always use new
screws
Stator mounting screws 55-75 in-lbs 6.2-8.5 Nm
XVIII TORQUE VALUES
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
7.29 GAUGES AND INSTRUMENTS: FLHX,
FLHT/C/U, FLTR, Tachometer
Tachometer bracket screws 10-20 in-lbs 1.1-2.3 Nm
Tail lamp circuit board/chrome base 40-48 in-lbs 4.5-5.4 Nm 7.14 TAIL LAMP, Circuit Board/Chrome Base
screw
Tail lamp screws 20-24 in-lbs 2.3-2.7 Nm 7.14 TAIL LAMP, Tail Lamp/Tail Lamp Bulb
Tail lamp screws 20-24 in-lbs 2.3-2.7 Nm 7.14 TAIL LAMP, Circuit Board/Chrome Base
Tail lamp screws 20-24 in-lbs 2.3-2.7 Nm 7.14 TAIL LAMP, Rear Fender Lights Harness
Tail lamp screws 20-24 in-lbs 2.3-2.7 Nm 7.15 FENDER TIP LAMPS, Rear Fender Tip Lamp
7.16 TURN SIGNAL LAMPS, Rear Turn Signal
Lamp
Tail lamp screws 20-24 in-lbs 2.3-2.7 Nm
4.14 TEMPERATURE MANIFOLD ABSOLUTE
PRESSURE SENSOR (TMAP), Installation/metric
TMAP hex screw 84-108 in-lbs 9.5-12.2 Nm
Top caddy clamp screws 72-96 in-lbs 8.1-10.9 Nm 7.7 ELECTRICAL CADDIES, Top Caddy
Top caddy fastener 72-96 in-lbs 8.1-10.8 Nm 2.51 REAR FRAME, Rear Frame
4.22 EVAPORATIVE EMISSIONS CONTROL (CA
MODELS), Charcoal Canister
Top caddy hold-down 32-40 in-lbs 3.6-4.5 Nm
Top caddy mounting screw 72-96 in-lbs 8.1-10.9 Nm 1.3 MAINTENANCE SCHEDULE, General
Top caddy mounting screw 72-96 in-lbs 8.1-10.9 Nm 1.17 BATTERY MAINTENANCE, Battery
3.13 ASSEMBLING MOTORCYCLE AFTER
SERVICE, Procedure
Top engine mounting bracket stabilizer 30-35 ft-lbs 41-48 Nm
link to frame weldment bolt
3.15 INSTALLING ENGINE IN CHASSIS, Procedure
Top engine mounting bracket stabilizer 30-35 ft-lbs 41-48 Nm
link to frame weldment bolt
3.13 ASSEMBLING MOTORCYCLE AFTER
SERVICE, Procedure
Top engine mounting bracket to front 30-35 ft-lbs 41-48 Nm
cylinder head bolts
3.15 INSTALLING ENGINE IN CHASSIS, Procedure
Top engine mounting bracket to front 30-35 ft-lbs 41-48 Nm
cylinder head bolts
Tour-Pak lockset hex nut 25-35 in-lbs 2.8-4.0 Nm 2.32 TOUR-PAK SERVICE, Lockset
2.35 TOUR-PAK SPEAKER BOX:
FLHTCU, Speaker Box (FLHTCU)
Tour-Pak lockset hex nut 25-35 in-lbs 2.8-4.0 Nm
Tour-Pak lockset jam nut 30-45 in-lbs 3.4-5.1 Nm 2.32 TOUR-PAK SERVICE, Lockset
Tour-Pak metal plate flange nuts 65-70 in-lbs 7.3-7.9 Nm 2.33 TOUR-PAK LIGHTS, Tour-Pak Lights Harness
Tour-Pak mounting bolts 96-120 in-lbs 10.8-13.6 Nm 2.31 TOUR-PAK, Removal/Installation
Tour-Pak mounting bolts 96-120 in-lbs 10.8-13.6 Nm 2.31 TOUR-PAK, Adjustment
Tour-Pak mounting bolts 96-120 in-lbs 10.8-13.6 Nm 2.33 TOUR-PAK LIGHTS, Tour-Pak Lights Harness
Tour-Pak passenger backrest flange nuts 40-60 in-lbs 4.5-6.8 Nm 2.32 TOUR-PAK SERVICE, Tether Brackets
Tour-Pak passenger backrest flange nuts 40-60 in-lbs 4.5-6.8 Nm 2.34 TOUR-PAK BACKREST, Passenger Backrest
2.34 TOUR-PAK BACKREST, Passenger Backrest
Flap (FLHTCU)
Tour-Pak passenger backrest flap T25 21-24 in-lbs 2.4-2.7 Nm
TORX screws
2.33 TOUR-PAK LIGHTS, Side Marker Lights
(FLHTCU)
Tour-Pak side marker lights T15 TORX 20-25 in-lbs 2.3-2.8 Nm
screws
2.32 TOUR-PAK SERVICE, Hinges/Use Loctite
High Strength Threadlocker 262 (red)
Tour-Pak tether T15 TORX screw 20-25 in-lbs 2.3-2.8 Nm
2.32 TOUR-PAK SERVICE, Latches/Lockset
Catch/Use Loctite Medium Strength Threadlocker
243 (blue)
Tour-Pak tether T15 TORX screw 20-25 in-lbs 2.3-2.8 Nm
TORQUE VALUES XIX
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
2.32 TOUR-PAK SERVICE, Latches/Lockset
Catch/Use Loctite Medium Strength Threadlocker
243 (blue)
Tour-Pak tether T15 TORX screw 20-25 in-lbs 2.3-2.8 Nm
2.32 TOUR-PAK SERVICE, Tether/Use Loctite
High Strength Threadlocker 262 (red)
Tour-Pak tether T15 TORX screw 20-25 in-lbs 2.3-2.8 Nm
Transmission drain plug 14-21 ft-lbs 19.0-28.5 Nm 1.3 MAINTENANCE SCHEDULE, General
1.8 TRANSMISSION LUBRICANT, Transmission
Lubrication
Transmission drain plug 14-21 ft-lbs 19.0-28.5 Nm
3.30 OIL PAN, Installation/Clean plug before
installation
Transmission drain plug 14-21 ft-lbs 19.0-28.5 Nm
Transmission drain plug 14-21 ft-lbs 19.0-28.5 Nm 6.6 TRANSMISSION ASSEMBLY, Installation
Transmission drain plug 14-21 ft-lbs 19.0-28.5 Nm 6.8 TRANSMISSION CASE, Installation
Transmission filler/check plug 25-75 in-lbs 2.8-8.5 Nm 1.3 MAINTENANCE SCHEDULE, General
1.8 TRANSMISSION LUBRICANT, Transmission
Lubrication
Transmission filler/check plug 25-75 in-lbs 2.8-8.5 Nm
1.8 TRANSMISSION LUBRICANT, Transmission
Lubrication
Transmission filler/check plug 25-75 in-lbs 2.8-8.5 Nm
5.7 TRANSMISSION SPROCKET, Installation/LOCTITE
patch, use 3-5 times
Transmission lockplate screws 84-132 in-lbs 9.5-14.9 Nm
Transmission lubricant drain plug 14-21 ft-lbs 19-28 Nm 2.25 CLUTCH CABLE, Installation
Transmission mounting bolts, final torque 34-39 ft-lbs 46.1-52.9 Nm 6.8 TRANSMISSION CASE, Installation
Transmission mounting bolts, initial 15 ft-lbs 20.3 Nm 6.8 TRANSMISSION CASE, Installation
torque
5.7 TRANSMISSION SPROCKET, Installation/Right
hand threads, initial torque only, apply several
drops of LOCTITE THREADLOCKER 271 (red) to
last few threads.
Transmission sprocket nut 100 ft-lbs 136.0 Nm
5.7 TRANSMISSION SPROCKET, Installation/Plus
an additional 35-45 degrees final torque
Transmission sprocket nut 35 ft-lbs 47.5 Nm
3.15 INSTALLING ENGINE IN CHASSIS, Procedure
Transmission to crankcase bolts 15 ft-lbs 20.3 Nm
3.15 INSTALLING ENGINE IN CHASSIS, Procedure
Transmission to crankcase bolts 34-39 ft-lbs 46.1-52.9 Nm
Transmission top cover 84-132 in-lbs 9.5-14.9 Nm 6.6 TRANSMISSION ASSEMBLY, Installation
7.16 TURN SIGNAL LAMPS, Front Turn Signal
Lamp
Turn signal lamp fastener: FLHX 15-20 ft-lbs 20-27 Nm
7.13 AUXILIARY LAMPS AND BRACKETS, Auxiliary
Lamp Housing
Turn signal lamp to auxiliary lamp 36-60 in-lbs 4.1-6.8 Nm
bracket mount socket screws
7.13 AUXILIARY LAMPS AND BRACKETS, Auxiliary
Lamp Housing
Turn signal lamp to auxiliary lamp stud 15-18 ft-lbs 20.3-24.4 Nm
locknut
1.23 HEADLAMP ALIGNMENT, Auxiliary Lamp
Alignment
Turn signal lamp to mounting bracket 36-60 in-lbs 4.1-6.8 Nm
screws
Valve stem nut 12-15 in-lbs 1.4-1.7 Nm 2.18 TIRES, Installation
Voltage regulator locknuts 70-100 in-lbs 7.9-11.3 Nm 7.3 VOLTAGE REGULATOR, Installation
VSS fastener 84-132 in-lbs 9.5-14.9 Nm 6.8 TRANSMISSION CASE, Installation
VSS Screw 84-132 in-lbs 9.5-14.9 Nm 7.23 VEHICLE SPEED SENSOR (VSS), VSS
2.37 UPPER FAIRING AND WINDSHIELD: FLHX,
FLHT/C/U, Outer Fairing and Windshield
Windshield screws (FLHX, FLHT/C/U) 25-30 in-lbs 2.8-3.4 Nm
XX TORQUE VALUES
2009 Touring Models Service Manual
FASTENER TORQUE VALUE NOTES
2.41 UPPER FAIRING AND WINDSHIELD:
FLTR, Windshield
Windshield wellnut screws (FLTR) 6-13 in-lbs 0.7-1.5 Nm
Windshield window T27 TORX screws 20-25 in-lbs 2.3-2.8 Nm 2.46 WINDSHIELD: FLHR/C, Windshield Window
che range di lavoro mi serve? marche consigliate? e sopratutto, qualcuno ha le misure in nm dei serraggi?
non rischio di spanarla?? :badidea: